• 한국기계기술학회지
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• 제13권1호
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• pp.89-94
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• 2011

The swivel joint is an important part in hydraulic machine. The analysis on the material was made using the EDAX method to localize the swivel joint. Also, the modeling and design drawing were finalized with application of 3 dimensional measurement and structure analysis. The prototype product based on design drawing was made with cutting and grinding process. No abnormalities were found in the prototype product through the durability test and measurement. The localized swivel joint with light weight, price reduction and diversification was developed in this study.

• Journal of Mechanical Science and Technology
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• 제18권7호
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• pp.1055-1061
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• 2004

In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

• 소음진동
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• 제8권5호
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• pp.841-848
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• 1998

In the gear manufacturing, tooth modification is usually applied for the prevention of tooth impact during the loading. In contrary, tooth profile error causes amplifying the whine noise which is cumbersome to reduce in the automobile gear box. So optimum quantity of the modifications must be obtained for the good performance in the vibrational sense. In this paper, a formulation to define the tooth curve by considering the profile manufacturing error and loading deformation of the gear tooth is suggested and the transmission error and loading deformation of the gear tooth is suggested and the transmission error with modified tooth in the gear system is evaluated. A pair of gear set is mathematically modelled. The equivalent excitation in the gear vibratonal model is formulated. For the experimental evaluaton on the derived transmission error function, a simple geared system is set up in which the gears are designed to give pre-designed tooth profile modification and manufactured by CNC Wire Cutting Machine. Under slow speed operaton, the transmission error of the gear pair is measured by using two rotational laser vibrometers, compared with the calculated one of which the result shows good agreement.

• 한국정밀공학회지
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• 제18권4호
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• pp.97-103
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• 2001

Accuracy of a machined part is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the relative motion is the geometric errors of a machine tool. In this study, firstly, geometric errors are measured by laser interferometer, and the positioning error of each control point selected uniformly on the control surface CAD model can be estimated from th oirm shaping model and geometric error data base. Where a form shaping function is derived from the link of homogeneous transformation matrix. Secondly, control points are shifted to the estimated amount of positioning errors. A new control surface is modeled with NURBS(Non Uniform Rational B-Spline) surface approximation to the shifted control points. By generating tool paths to the redesigned control surface, we reduce the machining error quite.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.49-52
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• 1996

The control of diamond turning is usually achieved through a laser-interferometer feedback of slide position. The limitation of this control scheme is that the feedback signal does not account for additional dynamics of the tool post and the material removal process. If the tool post is rigid and the material removal process is relatively static, then such a non-collocated position feedback control scheme may surfice. However, as the accuracy requirement gets tighter and desired surface contours become more complex, the need for a direct tool-tip sensing becomes inevitable. The physical constraints of the machining processprohibit any reasonable implementation of a tool-tip motion measurement. It is proposed that the measured force normalto the face of the workpice can be filterd through an appropriate admittance transfer function to result in the estimated depth of cut. This can be compared to the desired depth of cut to generate the adjustment cotnrol action in addition to position feedback control. In this work, the design methodology on the admittance model-based control with a conventional controller is presented. Based on the empirical data of the cutting dynamics, simulation results are shown.

• 대한기계학회논문집A
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• 제39권2호
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• pp.157-162
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• 2015

대형 5축 문형공작기계는 Gantry가 bed를 따라 절삭, 급송 이송하면서 가공을 수행 한다. 가공을 수행하는 중에 발생하는 오차(Zig-Zag)원인으로써 1) 양쪽 X축 이송모터의 위치오차 제어차이 2) 양쪽 Column의 무게차이에 의해 발생하는 마찰력에 대한 오차 3) spindle 회전력에 따른 오차 3가지의 원인이 있다. 3가지 오차원인을 분석하여 문형공작기계성능을 향상시키기 위해 연구를 진행 하였다. 연구결과로는 첫 번째로 양쪽 Column이 동일한 무게를 갖는 Gantry 구조에서 한쪽 축의 무게를 변경함으로써 마찰력이 미치는 영향을 확인하였다. 두 번째로 우리는 스핀들 회전이 미치는 영향을 해석 및 실험하였다. 그리고 우리는 스핀들 회전이 Gantry이송에 미치는 영향을 확인하였다.

• 한국가시화정보학회지
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• 제21권1호
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• pp.110-118
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• 2023

Characterizing the extensional rheological properties of non-Newtonian fluids is crucial in many industrial processes, such as inkjet printing, injection molding, and fiber engineering. However, educational institutions and research laboratories with budget constraints have limited access to an expensive commercial extensional rheometer. In this study, we developed a custom-made extensional rheometer using a CO₂ laser cutting machine and 3D printer. Furthermore, we utilized a smartphone with a low-cost microscopic lens for achieving a high spatial resolution of images. The aqueous polyethylene-oxide (PEO) solutions and a Boger fluid were prepared to characterize their extensional properties. A transition from a visco-capillary to an elasto-capillary regime was observed clearly through the developed rheometer. The extensional relaxation time and viscosity of the aqueous PEO solutions with a zero-shear viscosity of over 300 mPa·s could be quantified in the elasto-capillary regime. The extensional properties of the solutions with relatively small zero shear viscosity could be calculated using a smartphone's slow-motion feature with increasing temporal resolution of the images.

• 한국HCI학회:학술대회논문집
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• 한국HCI학회 2006년도 학술대회 1부
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• pp.355-361
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• 2006

In large scale environments like airport, museum, large warehouse and department store, autonomous mobile robots will play an important role in security and surveillance tasks. Robotic security guards will give the surveyed information of large scale environments and communicate with human operator with that kind of data such as if there is an object or not and a window is open. Both for visualization of information and as human machine interface for remote control, a 3D model can give much more useful information than the typical 2D maps used in many robotic applications today. It is easier to understandable and makes user feel like being in a location of robot so that user could interact with robot more naturally in a remote circumstance and see structures such as windows and doors that cannot be seen in a 2D model. In this paper we present our simple and easy to use method to obtain a 3D textured model. For expression of reality, we need to integrate the 3D models and real scenes. Most of other cases of 3D modeling method consist of two data acquisition devices. One for getting a 3D model and another for obtaining realistic textures. In this case, the former device would be 2D laser range-finder and the latter device would be common camera. Our algorithm consists of building a measurement-based 2D metric map which is acquired by laser range-finder, texture acquisition/stitching and texture-mapping to corresponding 3D model. The algorithm is implemented with laser sensor for obtaining 2D/3D metric map and two cameras for gathering texture. Our geometric 3D model consists of planes that model the floor and walls. The geometry of the planes is extracted from the 2D metric map data. Textures for the floor and walls are generated from the images captured by two 1394 cameras which have wide Field of View angle. Image stitching and image cutting process is used to generate textured images for corresponding with a 3D model. The algorithm is applied to 2 cases which are corridor and space that has the four wall like room of building. The generated 3D map model of indoor environment is shown with VRML format and can be viewed in a web browser with a VRML plug-in. The proposed algorithm can be applied to 3D model-based remote surveillance system through WWW.

• 한국정보통신학회:학술대회논문집
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• 한국정보통신학회 2016년도 춘계학술대회
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• pp.731-733
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• 2016

라인 트레이서의 기본적인 목표는 주어진 주행선을 센서로 검출하여 목적 위치까지 정확하고 빠르게 이동하는 것이다. 이를 응용하여 현재 무인 운송 차량, 레이저 절단기, 자율이동 및 주행이 가능한 무인 로봇 등 여러 분야에 활용되고 있고, 응용에 따라 많은 발전의 가능성을 가진 분야로 여러 대학교에서 매년 대회를 개최하고 있다. 하지만, 하드웨어적인 설계와 제어방식에 따라 주행 성능에 많은 차이가 생긴다. 본 논문에서는 라인트레이서의 특성을 향상시키고자 지적 PID를 적용한 제어기를 설계하여 시스템의 특성을 향상시키는 방안을 강구하고자 한다.

• 한국안광학회지
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• 제13권4호
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• pp.75-81
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• 2008

목적: 직경 2 m급 반사면을 가지는 태양열 집광 장치를 개발하고자 한다. 방법: 태양열 집광 장치 반사면 제작을 위해서는 제작에 사용될 반사판 섹터의 형상이 필요한데 먼저 이 형상을 도출할 수 있는 공식을 유도하였다. 반사경 외형 직경, 근축영역에서의 반사경 곡률반경, 반사경 섹터의 개수, 반사경 중심 홀의 크기, 출력 데이터의 간격을 입력 변수로 하여 반사면 섹터의 형상과 수치 데이터를 상기 공식으로 도출하는 프로그램을 델파이 6.0 언어를 사용하여 개발하였다. 결과: 반사면 섹터의 형상과 수치 데이터를 도출하기 위해 개발된 프로그램은 반사면 섹터의 형상을 모니터에 나타낼 수 있도록 하였으며, 형상에 대한 수치 데이터 파일을 저장할 수 있도록 하였다. 따라서 이 프로그램 사용자는 반사면 섹터의 수치 데이터를 쉽게 다룰 수 있게 되었다. 결론: 태양열 집광 장치 반사면 제작에 사용되는 반사면 섹터를 만들어내는 프로그램을 개발하여 실제 직경 2m급 태양열 집광장치 개발에 적용하여 시제품 제작에 성공하였다.