• Title/Summary/Keyword: Laser cutting

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Development of Laser Process and System for Stencil Manufacturing (레이저 스텐실 가공 시스템 및 공정 기술 개발)

  • Lee, Jae-Hoon;Suh, Jeong;Kim, Jeng-O;Shin, Dong-Sig;Lee, Young-Moon
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.106-113
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    • 2002
  • Stencil is used normally as a mask for seeder pasting on pad of PCB. The objective of this study is to develop stencil cutting system and determine optimal conditions which make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse width old the cut edge quality were investigated. In order to analyse fille cut surface characteristics(roughness, kerf width, dross) optical microscopy, SEM photography and roughness test were used. As a result, the optimal conditions of process parameters were determined, and the practical feasibility of the proposed system is also examined by using a commercial Gerber file for PCB stencil manufacturing.

Development of laser process for stencil manufacturing (스텐실 제작용 레이저 공정기술 개발)

  • 신동식;이영문;이제훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.989-992
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    • 1997
  • The objective of this study is to develop stencil cutting process and determine optimal conditions which make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse width on the cut edge quality were investigated. In order to analyze the cut surface characteristics(roughness, kerf width, dross) optical microscopy, SEM photography and roughness test were used. A a results, the optimal conditions of process parameters were determined, and the practical feasibility of the proposed system is also examined by using a commercial gerber file for PCB stencil manufacturing.

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Three-dimensional heat transfer analysis of laser cutting process for CSP 1N sheet using high power CW Nd:YAG laser (고출력 CW Nd:YAG 레이저를 이용한 CSP 1N 냉연강판 절단 공정의 3 차원 열전달 해석)

  • Kim M.S.;Ahn D.G.;Lee S.H.;Yoo Y.T.;Park H.J.;Shin H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.162-165
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    • 2005
  • The objective of this research work is to investigate into the three-dimensional temperature distribution using quasi steady-state heat transfer analysis fur the case of the laser cutting of CSP 1N sheet using high power CW Nd:YAG laser. The laser heat source is assumed as a volumetric heat source with a gaussian heat distribution in a plane. Through the comparison of the results of analyses with those of the experiments, the optimal finite element model is obtained. Finally, characteristics of the three-dimensional heat transfer and temperature distribution have been estimated by the optimal finite element model.

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Stress Distribution around Laser-Welded Cutting Wheels Using a Spherical Indentation (구형압입을 이용한 레이저 용접된 절단 휠의 잔류응력 분포 측정)

  • Lee, Yun-Hee;Lee, Wan-Kyu;Jeong, In-Hyeon;Nahm, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.125-130
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    • 2008
  • A spherical indentation has been proposed as a nondestructive method of measuring local residual stress field in laser-voided joints. The apparent yield strengths interpreted from the spherical indentation data of as-welded cutting wheel were compared with the intrinsic yield strengths measured at nearly equivalent locations in annealed wheel. Their difference along the distance from the welding line is welding stress distribution because the intrinsic yield strength is invariant regardless of the elastic residual stress. The spherical indentations show that the laser-welded diamond cutting wheel displays a 10 min-wide distribution of the welding residual stress and has peak compressive and tensile stresses in the shank and tip regions, respectively.

Conceptual Design and Technical Feasibility Analysis of an All-in-one Attachment Based Steel Pipe Pile Cutting Robot (굴삭기 기반 강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 개념디자인 및 기술적 타당성 분석)

  • Yeom, Dong Jun;Han, Jae Hyun;Jung, Eui Hyun;Kim, Young Suk
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.11
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    • pp.45-54
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    • 2018
  • The primary objective of this study is to develop a conceptual design of all-in-one attachment based steel pipe pile cutting robot that improves the conventional work in safety, quality, convenience and productivity. For this, the following research works are conducted sequentially; 1)literature review, 2)field investigation, 3)selection of element technology for conceptual design, 4)deduction of conceptual design and its work process, 5)technical feasibility analysis of the conceptual design and its work process. As a result, leveling laser and laser detector, plasma cutter, rotary grapple are selected as core technologies. Futhermore, a conceptual design and work process of an all-in-one attachment based steel pipe pile cutting robot are developed based on the core technologies. According to the technical feasibility analysis result, at least 76.8% of the respondents are selected positive answer about each device of the all-in-one attachment based steel pipe cutting robot. It is expected that the application range and impact on the construction industry will be enormous due to the increasing trend of the steel pipe pile market.

Minimization of Burr Formation in Drilling with Step Drill (구멍가공시 스텝드릴을 이용한 버형성 최소화를 위한 연구)

  • Ko, Sung-Lim;Kim, Jin-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.132-140
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    • 2000
  • In conventional drilling, burr geometry can be changed according to the variation of drill geometry like point angle, rake angle. Step drilling is proposed to minimize the burr formation in drilling operation. The burr formed in first cutting can be removed in second cutting by the edge in step. The burr formed in second cutting by the edge in step can be minimized according to the change of geometry like, step angle and depth. The mechanism in step drilling is analyzed. Some step drills are applied to drilling the input shaft which is used for vehicle steering. To measure the burr formed in drilling, laser and height gage are used.

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