• 제목/요약/키워드: Laser beam spot size

검색결과 59건 처리시간 0.025초

3차원 패터닝을 위한 레이저 헤드설계 및 열해석 (Laser Head Design and Heat Transfer Analysis for 3D Patterning)

  • 예강현;최해운
    • 한국기계가공학회지
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    • 제15권4호
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    • pp.46-50
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    • 2016
  • A laser head was designed for micro-scale patterning and joining applications. The target feature size of the pattern was $100{\mu}m$, and optics were designed to perform the target. Two singlet lenses were combined to minimize the chromatic aberration, and the geometry of the lenses was calculated by using the raytracing method with a commercial software program. As a restriction of lens design, the focal length was set at 100mm, and the maximum diameter of the lens or beam size was limited to 10mm for the assembly in the limited cage size. The maximum temperatures were calculated to be $1367^{\circ}C$, $1508^{\circ}C$, and $1905^{\circ}C$ for 10, 12, and 15 Watts of power, respectively. A specially designed laser head was used to compensate for the distance between the object and the lens. The detailed design mechanism and 3D data were presented. The optics design and detailed performance of the lens were analyzed by using MTF and spot diagram calculation.

Nd:YAG 레이저에 의한 다층 박막의 미소 점 마킹 (Spot marking of the multilayer thin films by Nd:YAG laser)

  • 김현진;신용진
    • 한국광학회지
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    • 제15권4호
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    • pp.361-368
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    • 2004
  • 콤팩트디스크(CD-R; Compact DiskRecordable)를 성분별로 분리하여 제작하고, 다층 박막 구조를 만들어서 레이저빔의 에너지를 변화시켜 가면서 조사하여 각 성분 층에서의 최적 미소 점 마킹 조건과 홈 형성 과정에 관하여 연구하였다. 본 연구는 Q-스위치 Nd:YAG 레이저를 이용하여 준비된 각 시료의 표면에 27∼373 mJ 빔을 80 $\mu\textrm{m}$의 점적 크기로 조사하여 샘플에 형성된 흠 형태를 광학현미경(OM; Optical Microscope)과 광 결맞음 단층촬영기(OCT; Optical Coherence Tomography)로 비교-관찰하여 미소 점 마킹의 형성 과정을 분석하였다. 다층 박막에서 용융된 기판 층은 짧은 시간동안 충분한 열 흐름이 발생하여 증배의 형성을 야기하며, 반사 층과 염료 층 사이에 흡수된 에너지는 염료를 용융시키고 체적을 증가시켰으며, 증배가 식으면서 표면장력의 영향 및 레이저빔에 의한 순간적인 시편의 온도상승으로 기화와 반동압력에 의한 질량흐름 때문에 두 층의 경계면에서 홈과 외륜의 발생을 설명할 수 있었다. 따라서 다층 박막에서의 미소 점 마킹의 형성 과정은 표면장력, 용융 점성력, 층 두께, 다층 박막 성분 물질의 물리화학적ㆍ광학적 성질과 관계가 있음을 알 수 있었다.

레이저 스크라이빙에 있어서 레이저의 펄스폭에 따른 규소강판의 코어손실 개선 연구 (Study on the Core Loss Improvement of SiFe Plate in Relation with Laser Pulse Width in the Laser Scribing)

  • 안승준;박철근;안성준
    • 한국자기학회지
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    • 제15권6호
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    • pp.320-324
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    • 2005
  • [ $3\%$ ] 규소강판에 대한 코어손실 특성은 규소장판에 포함된 실리콘 함유량, 불순물의 농도, 투자율, 자구의 구조 등에 의존한다. 자구 미세화는 고 투자율을 갖는 규소강판의 코어손실을 감소시키는 좋은 방법이다. 본 연구에서는 펄스형 Nd : YAG 레이저를 규소강판에 조사함으로써 규소강판의 자구를 미세화 하여 코어손실을 최소화 할 수 있는 최적조건을 분석하였다. 조사된 레이저빔의 spot 크기는 $100{\mu}m$, 펄스 당 에너지는 10${\~}$35mJ, 스크라이빙 줄 간격은 5mm로 결정하였으며 펄스폭이 30ns인 Nd:YAG 레이저를 사용하여 규소강판의 코어손실을 최대 $17\%$까지 개선하였다.

CD-ROM 드라이브의 대물렌즈 입자오염이 Laser Diode의 Power와 Photo Diode의 RF Signal에 미치는 영향 (Effect of Particle Contamination on Objective Lens in a CD-ROM Drive on Laser Diode Power and Photo Diode RF Signal)

  • 배양일;황정호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1429-1434
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    • 2003
  • A number of dust particles are intruded into ODD(Optical disk drive) due to the flow caused by disk rotation and are adhered to a lens or disk surface. The space between the disk and the lens is being reduced. Someone indicates the problems of this drive that are relatively small data storing capacity and slow access time. In recent, the problems of this optical disk drive mentioned above are being solved by adding the speed of the disk's revolution, making the actuator high-speed or light, and making the beam spot size smaller than making the space narrow between disk and lens. These particle contamination affects seriously RF Signal, readout signal in an ODD. Especially, the affected parts by a particle contamination in an ODD's readout signal are objective lens and media.

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Transverse spatial laser beam patterns spontaneously formed in the feedback system with a liquid crystal

  • Park, Young-Shin;Noh, Young-Chul;Lee, Won-Kyu;Lee, Jin-Ho;Lee, Jai-Hyung;Chang, Joon-Sung
    • Journal of the Optical Society of Korea
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    • 제3권1호
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    • pp.15-19
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    • 1999
  • The formation of spontaneous transverse optical patterns was investigated in a single feedback mirror system using nematic liquid crystals as nonlinear optical media. By varying the size of an input beam and the feedback distance, we obtained various interesting transverse optical patterns as well as the hexagonal pattern which are predicted theoretically assuming plane wave input. We can explain theoretically these characteristics of various pattern by introducing a ratio of the beam half width and spatial wavelength of the patterns. We have observed that as this ratio increased, the number of spot constituting the patterns also increased. Finally the patte군 evolved into the sucessive hexagon in the transverse plane.

연속파형 Nd:YAG 레이저를 이용한 SCM4강의 표면경화에 관한 연구 (A Study on the Surface Hardening of SCM4 Steel Using a Continuous Wave Nd:YAG Laser)

  • 나기대;신병헌;신호준;유영태
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.24-32
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    • 2007
  • Laser surface hardening is beneficially used for surface treatment of structural steel. Due to very rapid heating and cooling rates, structural low-alloy steel(SCM4) can be hardened as self quenching. The aim of this research project is to improve the influence of the process laser parameters: laser power, spot size, surface roughness, and traverse speed. The laser beam is allowed to scan on the surface of the workpiece at the constant power(1095W), varying the traverse speed at 0.3m/min, 0.5m/min and 0.8m/min. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with uniform hardness. From the results of the experiment, it has been shown that the stable hardness is about 600$\sim$700Hv, when the laser power, focal position and the traverse speed are P=1095W, z=0mm and v=0.3m/min.

하이브리드 방식 (CNC+Laser)을 이용한 폴리머용접공정 (Hybrid (CNC+Laser) Process for Polymer Welding)

  • 유종기;이춘우;최해운
    • Journal of Welding and Joining
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    • 제28권3호
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    • pp.42-48
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    • 2010
  • Polycarbonate (PC) and Acrylonitrile Butadiene Styrene (ABS) were welded by a combination of a diode laser and a CNC machining center. Laser beam delivered through the transparent PC and was absorbed in an opaque ABS. Polymers were melted and joined by absorbed and conducted heat. Experiments were carried out by varying working distance from 44mm to 50mm for the focus spot diameter control, laser input power from 10W to 25W, and scanning speed from 100 to 400mm/min. The weld bead and cross-section were analyzed for weld quality, and tensile results were presented through the joint force measurement. With focus distance at 48mm, laser power with 20W, and welding speed at 300mm/min, experimental results showed the best welding quality which bead size was measured to be 3.75mm. The shear strength at the given condition was $22.8N/mm^2$. Considering tensile strength of ABS is $43N/mm^2$, shear strength was sufficient to hold two materials. A single process was possible in a CNC machining system, surface processing, hole machining and welding. As a result, the process cycle time was reduced to 25%. Compared to a typical process, specimens were fabricated in a single process, with high precision.

고 투과 C 형 개구를 이용한 나노 크기 패턴 구현 (Nano-size Patterning with a High Transmission C-shaped Aperture)

  • 박신증;김용우;이응만;한재원
    • 한국정밀공학회지
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    • 제24권11호
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    • pp.108-115
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    • 2007
  • We have designed a high transmission C-shaped aperture using finite differential time domain (FDTD) technique. The C-shaped aperture was fabricated in the aluminum thin film on a glass substrate using a focused ion beam (FIB) milling. Nano-size patterning was demonstrated with a vacuum contact device to keep tight contact between the Al mask and the photoresist. Using 405 nm laser, we recorded a 50 nm-size dot pattern on the photoresist with the aperture and analyzed the spot size dependent on the dose illuminated on the aperture.

연속파형 Nd:YAG 레이저를 이용한 플라스틱성형용 금형강의 표면경화 특성 (Characteristics of Surface Hardening of Dies Steel for Plastic Molding using Continuous Wave Md:YAG Laser)

  • 신호준;유영태;오용석
    • 한국정밀공학회지
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    • 제26권1호
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    • pp.71-81
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    • 2009
  • Die steel for plastic molding were used as mold material of automobile parts and electronic component industry. The material of this paper has superior to mechanical properties, such as repair weldability, corrosion resistance and high temperature strength, required mold parts for semitransparent. Laser-induced surface hardening technology is widely adopted to improver fatigue life and wear resistance via localized hardening at the surface of mold parts. The objective of this research work is to investigate on the characteristics of surface hardening of the laser process parameters, such as beam travel speed, laser power and defocsued spot position, for the case of die steel for plastic molding. Lens for surface hardening of large area is plano-convex type with elliptical profile to maintain uniform laser irradiation. According to the experimental results, large size of hardened layer at the surface of die steel for plastic molding was achieved, and microstructure of this layer was lath martensite. Optimal surface status and mechanical property of hardened layer could be obtained at 1095Watt, $0.25{\sim}0.3m/min$, 0mm (focal length: 232mm) for laser power, beam travel speed, and focal position. Where, heat input was $0.793{\times}10^{3}J/cm^2$, and width of hardened layer was 27.58mm.

광신호 기반 무선 센서 노드 위치 인식을 위한 ToF 기법의 성능 분석 (Performance Analysis of Scanning Scheme Using ToF for the Localization of Optics-Based Sensor Node)

  • 장우협;박찬국
    • 제어로봇시스템학회논문지
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    • 제19권3호
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    • pp.268-274
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    • 2013
  • In this paper, the performance analysis of optics-based sensor node localization using ToF (Time of Flight) scheme is conducted. Generally, the position of the sensor node is calculated on the base station. And the base station scans neighboring sensor nodes with a laser. The laser which is reflected from one sensor node, however, can be reached to the base station at different angles according to the scanning resolution. This means that the error of the reached angle can increase and one node may be recognized as different nodes. Also the power of laser can decrease because the laser signal spread. Thus the sensor node which is located at a long distance from the base station cannot be detected. In order to overcome these problems which can be occurred in localization using ToF, the beam spot, the scanning resolution, the size of reflector and the power of laser at the sensor node were analyzed. It can be expected that the consequence of analysis can be provided in acquisition of accurate position of sensor node and construction of optics-based sensor node localization system.