• Title/Summary/Keyword: Laser beam

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Finite Element Analysis on the Improvement of Residual Deformation of the Part After Pulse Laser Welding of Circular Cover (원형 커버의 펄스 레이저 용접 후 부품 잔류변형 개선에 관한 유한요소해석)

  • Kim, Kwan-Woo;Cho, Hae-Yong
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.60-66
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    • 2015
  • Molten zone shape of pulse laser welding is affected by welding conditions such as beam power, beam speed, irradiation time, pulse frequency, etc. and is divided into conduction type and keyhole type. It is necessary to design heat source model for irradiation of laser beam in the pulse laser welding. Shape variables and the maximum energy density value of the heat source model are different depending on the molten zone shape. In this paper, pulse laser welding simulation for joining of cylindrical part and circular cover was carried out. The heat source model for pulse laser beam with circular path was applied to the heat input boundary condition, radiative and conductive heat transfer were considered for the thermal boundary condition. For each phase, thermal and mechanical properties according to temperature were also applied to analysis. Analytical results were in good agreement with the molten zone size of specimen under the same welding conditions. So, the reliability of the welding simulation was verified. Finally, the improvements for reducing residual deformation after cover welding could be reviewed analytically.

Calibration of the depth measurement system with a laser pointer, a camera and a plain mirror

  • Kim, Hyong-Suk;Lin, Chun-Shin;Gim, Seong-Chan;Chae, Hee-Sung
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1994-1998
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    • 2005
  • Characteristic analysis of the depth measurement system with a laser, a camera and a rotating mirror has been done and the parameter calibration technique for it has been proposed. In the proposed depth measurement system, the laser beam is reflected to the object by the rotating mirror and again the position of the laser beam is observed through the same mirror by the camera. The depth of the object pointed by the laser beam is computed depending on the pixel position on the CCD. There involved several number of internal and external parameters such as inter-pixel distance, focal length, position and orientation of the system components in the depth measurement error. In this paper, it is shown through the error sensitivity analysis of the parameters that the most important parameters in the sense of error sources are the angle of the laser beam and the inter pixel distance. The calibration techniques to minimize the effect of such major parameters are proposed.

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A Study on the Fiber Laser welding of Ultra-Low Carbon Interstitial Free Steel for Automotive (자동차용 무침입형 극저탄소강의 파이버 레이저 용접에 대한 연구)

  • Oh, Yong-Seok;Shin, Ho-Jun;Yang, Yun-Seok;Hwang, Chan-Youn;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.342-349
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    • 2011
  • The purpose of this paper is to describe experimental results about the butt welding and bead on plate welding of the high power Continuous Wave (CW) Fiber laser for Ultra-low carbon Interstitial Free(IF) steel plate for gear part of car. After being welded of the gear parts by the fiber laser and electron beam Microstructures of melting zone had been mixed acicular, granular bainitic, quasi-polygonal and widmanstatten ferrite because of a radical thermal diffusion after welding, difference of critical volume and grain size. As a result of experiment, when gear parts were welded by the fiber laser and electron beam, the fiber laser welding has been stable properties without internal defects more than the electron beam welding. Therefore it has the very advantages of welding high quality and productivity more than conventional melting method. The optimal welding processing parameters for gear parts were as follows : the laser power and welding speed were 3kWatt, 30mm/sec respectively. At this time heat input was $21.2{\times}10^3J/cm^2$.

A Study on Laser Welding Characteristics of 1500MPa Grade Ultra High Strength Steel for Automotive Application (자동차용 1500MPa급 초고강도강의 레이저 용접 특성에 관한 연구)

  • Choi, Jin-Kang;Kim, Jong-Gon;Shin, Seung-Min;Kim, Cheol-Hee;Rhee, Se-Hun
    • Laser Solutions
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    • v.13 no.3
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    • pp.19-26
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    • 2010
  • In this study, fundamental experiment was conducted with various strength of UHSS (Ultra High Strength Steel) by $CO_2$ laser. And then, butt and lap joint laser welding with boron alloyed steel and Al-Si coated boron alloy steel have been done by changing laser beam feature, existence of gap and existence of coating layer to know welding characteristics of those materials. As a result, in case of fundamental experiment with various strength steel, hardening was found in the weld metal of all tested materials and softening was found at the heat affected zone of SGAFC 1180. In case of laser butt welding of UHSS, mechanical properties was improved by using small laser beam diameter and Al-Si coating layer caused fracture of weld metal. In case of laser lap welding of UHSS, Al-Si coating layer resulted in formation of intermetallic compound at the fusion boundary where fracture occurred. Al-Si coating layer caused lowering mechanical properties of weld metal.

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Laser Scabbling of a Concrete Block Using a High-Power Fiber Laser

  • Oh, Seong Y.;Lim, Gwon;Nam, Sungmo;Kim, TaekSoo;Kim, Ji-Hyun;Chung, Chul-Woo;Park, Hyunmin;Kim, Seonbyeong
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.19 no.3
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    • pp.289-295
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    • 2021
  • A laser scabbling experiment was performed using a high-power fiber laser to investigate the removal rate of the concrete block and the scabbled depth. Concrete specimens with a 28-day compressive strength of 30 MPa were used in this study. Initially, we conducted the scabbling experiment under a stationary laser beam condition to determine the optimum scan speed. The laser interaction time with the concrete surface varied between 3 s and 40 s. The degree of spalling and vitrification on the surface was primarily dependent on the laser interaction time and beam power. Furthermore, thermal images were captured to investigate the spatial and temporal distribution of temperature during the scabbling process. Based on the experimental results, the scan speed at which the optical head moved over the concrete was set to be 300 mm·min-1 or 600 mm·min-1 for the 4.8-kW or 6.8-kW laser beam, respectively. The spalling rates and average depth on the concrete blocks were measured to be 87 cm3·min-1 or 227 cm3·min-1 and 6.9 mm or 9.8 mm with the 4.8-kW or 6.8-kW laser beams, respectively.

Study on terrestrial LIDAR transmitter designed to improve accuracy (측량용 레이저 스캐너의 정밀도 개선을 위한 송신부설계)

  • Yoo, Hyun-Kuk;Jeong, Jung-Yeon;Oh, Dong-Geun;Kim, Jae-Soon
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2009.04a
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    • pp.41-48
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    • 2009
  • Laser diode is used as a crucial part for minimization of terrestrial 3D Laser Scanner. But it has certain limitations such as oval beam shape and inevitable astigmatism. In order to realize a parallel light with beam divergence below 1 mrad, These problems of laser diode can be solved through beam shaping by Pinhole and Aperture. Finally, this study could materialize a collimated beam with 0.3 mrad beam divergence angle and 3mm diameter, that performance and checked by using real manufacture.

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Research on BTU and Short-axis Geometry of Line-beam Optics for LLO Applications (레이저 박리용 선형 빔 광학계의 빔 변환 모듈과 단축 형상에 대한 연구)

  • Lee, Seungmin;Lee, Gwangjin;Kim, Daeyong;Lee, Sanghyun;Jung, Jinho
    • Korean Journal of Optics and Photonics
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    • v.32 no.6
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    • pp.276-285
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    • 2021
  • This paper reports the study of the line-beam optical system of the laser lift-off (LLO) equipment used in the OLED manufacturing process. To obtain both a long process depth and a narrow width of the line beam, even with the poor M2 value of the laser source, the research is focused on the optical system, including the beam transformation unit (BTU). We also propose optical configurations for the super-Gaussian distribution and the fiber-based BTU for the flat-top distribution.

Detection of AGV's position and orientation using laser slit beam (회전 Laser 슬릿 빔을 이용한 AGV의 위치 및 자세의 검출)

  • 박건국;김선호;박경택;안중환
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2000.11a
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    • pp.219-225
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    • 2000
  • The major movement block of the containers have range between apron and designation points on yard in container terminal. The yard tractor operated by human takes charge of its movement in conventional container terminal. In automated container terminal, AGV(Automated Guided Vehicle) has charge of the yard tractor's role and the navigation path is ordered from upper level control system. The automated container terminal facilities must have the docking system to guide landing line to have high speed travelling and precision positioning. The general method for docking system uses the vision system with CCD camera, infra red, and laser. This paper describes the detection of AGV's position and orientation using laser slit beam to develop docking system.

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An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface. (굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석)

  • Kim, Young-Deuk;Sim, Bok-Cheol;Kim, Woo-Seung
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.139-144
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    • 2003
  • Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the melt pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.

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An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface (굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석)

  • Kim, Young-Deuk;Sim, Bok-Cheol;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.1-8
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    • 2005
  • Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the molten pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.