• Title/Summary/Keyword: Large steel plate

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Factors Influencing Edge Dendritic Plating of Steel Sheet in the Electro-Galvanizing Line

  • Du-Hwan Jo;Moonjae Kwon;Doojin Paik;Myungsoo Kim
    • Corrosion Science and Technology
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    • v.23 no.3
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    • pp.215-220
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    • 2024
  • Recently, the demand for Zn-Ni electrogalvanized steel sheets for home appliances and automobiles is increasing. Products should have a thick plating (30 to 40 g/m2) on both side with a thin thickness (≤ 0.8 mm) and the highest surface quality. By a high current density operation, current is concentrated in the edge part of the steel sheet, resulting in large surface dent defects due to dendritic plating. This can lead to a low productivity due to low line speed operation. To solve this problem, this study aimed to identify factors influencing dendritic plating. A cylindrical electroplating device was manufactured. Effects of cut edge shape and thickness of steel plate, current density, temperature, flow rate, electrolyte concentration, and pH on dendrite generation of Zn-Ni electroplating were examined. To investigate effect of edge shape of the steel sheet, the steel sheet was manufactured using three processing methods: shearing, polishing after shearing, and laser. Relative effects thickness and cut edge processing methods of the steel plate, current density, temperature, flow rate, electrolyte concentration, and pH of plating solution on dendrite plating were investigated. To prevent dendrite plating, an edge mask was manufactured and its application effect was investigated.

Evaluation of Tensile Behaviors of Beam Splice with High Strength Bolts According to Steel Grades (강종에 따른 고력볼트 보 이음부 인장거동 평가)

  • Kim, Hee-Dong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.129-137
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    • 2020
  • In designing a high strength bolted beam splice using steel for building structures, it is necessary to present the appropriate steel grade selection criteria for how to determine the cover plate steel grade. This study examined the difference in tensile behavior according to the steel grades through static tensile tests simulating the beam member high strength bolt joints flange. For this purpose, the specimens were designed and fabricated with the main variables, such as the thickness, steel grade and the strength of flange and cover plate, which are expected to affect the splice strength and behavior. The tensile test results for a total of 48 specimens showed that the tensile-load capacity exceeded the design tensile strength applied with a nominal strength of steel in all specimens. When the design strength of the cover plate exceeded 1.25 times that of the flange plate, the flange plate governed the behavior of splice. The change in maximum tensile load due to the change in flange steel grade is not very large, but there is a difference in deformation. The test results confirmed that the steel grade and thickness of the cover plate were the main factors affecting the beam splice behavior.

Modeling of Noncomposite Skew Plate Girder Bridges (비합성형 판형사교의 모형화)

  • Moon, Seong-Kwon
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.505-510
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    • 2008
  • The design of noncomposite construction for skew bridges with large skew angels has been often checked because composite construction may cause large stresses in the bridge deck. In this study, the analytical model considered dynamic behaviors for noncomposite skew bridges was proposed. Using the proposed analytical model, the effects of interactions between the concrete deck and steel girders such as composite construction, and noncomposite construction on the dynamic characteristics of simply supported skew bridges were investigated. A series of parametric studies for the total 27 skew bridges was conducted with respect to parameters such as girder spacing, skew angle, and deck aspect ratio. The slip at the interfaces between the concrete deck and steel girders may bring about longer vibration periods that result in the reduced total seismic base shear.

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The Effects of Welding Length on the Angular Distortion (용접각변형에 미치는 용접길이의 영향)

  • Park Jeong-Ung;Lee Hae-Woo
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.48-52
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    • 2005
  • To estimate welding deformation for large steel structures, either experiment result with small specimen or analysis result of FEM with small numerical model is used. Consequently, it is important to decide the welding length of specimen and numerical model not to have an effect on welding deformation for accurate estimation of whole welding deformation. This study experimentally clarifies the effect of welding length on angular distortion due to welding by varying welding length of specimens, but fixing width and thickness of specimens on V-groove butt welding, fillet welding and bead on plate welding. As a resell the critical welding length on fillet welding and on bead on plate welding is over 500mm and on V-groove butt welding is over 1,000mm.

Local Deformation Analysis of the Orthotropic Steel Bridge Deck Due to Wheel Loadings Using FSM and FEM (윤하중에 의한 강바닥판 교면포장의 종방향균열 관련 수치해석법 개발)

  • Jeong, Jin Seok;Jung, Myung Rag;Ock, Chang Kwon;Lee, Won Tae;Kim, Moon Young
    • Journal of Korean Society of Steel Construction
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    • v.28 no.4
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    • pp.243-251
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    • 2016
  • Longitudinally structural cracks are sometimes observed in the pavement on steel plate deck bridges because traffic truck loadings can cause large local deformations of the thin deck plate stiffened by longitudinal and transverse beams. In this study, an improved finite strip method using flat-shell strip, prism, and link elements is presented to investigate local deformations of steel decks with pavements in which flexural and torsional stiffness effects of thin floor beams are rigorously taken into account. A simplified deck model extracted from steel plate-girder bridges is analyzed using the developed FSM and the commercial FE program, ABAQUS and also, their numerical results are compared and discussed.

A Study on the Characteristics of Heat Distribution of Welded Joint on the Steel Structure with Thick Plate (厚板 鋼構造物 熔接이음부의 熱分布 特性에 關한 硏究)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.138-144
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    • 1995
  • Recently, as the industrial structure tends to become large, the thickness of structural plate becomes thicker. Therefore, the thicker the plate of welded structure is, the larger the shape of welded joint. The effect of large heat input makes large heat affected zone(HAZ). These bring to complict welding residual stress and to weaken material, which may cause extremely harm to the safety of structures. Nevertheless, welding is design is regulated by the KS, JIS or standard in the resister of shipping such as KR, ABS or LR. However, these rules are based on rather experimental than theoretical. In this study, the computer program of heat conduction, considering un-steady state and quasi-steady state, is developed for optimizing(minimizing) a shape of welded joint. The characteristics of heat on the welded joints with various shapes are clarified by the results of the analyses.

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The Effect of Ambient Air Condition on a Hot Steel Plate Cooled by Impinging Water Jet (주변공기조건이 충돌수분류에 의한 고온강판의 냉각에 미치는 영향 연구)

  • Lee, Pil-Jong;Choi, Hae-Won;Lee, Seung-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.1
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    • pp.29-38
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    • 2000
  • It is observed that the cooling capacity of impinging water jet is affected by the seasonal conditions in steel manufacturing process with large scale. To confirm this phenomena, the cooling experiments of a hot steel plate by a laminar jet were conducted for two different initial ambient air temperature($10^{\circ}C$ and $40^{\circ}C$) in a closed chamber, and an inverse heat conduction method is applied for the quantitative comparison. It is found that the cooling capacity under $10^{\circ}C$ air temperature is lower than that under $40^{\circ}C$, as is the saturated water vapor is more easily observed, and the amount of total extracted heat in the case of $10^{\circ}C$ is smaller by nearly 15% than that of $40^{\circ}C$ case. From these results, it is thought that the quantity of water vapor, which could be absorbed until saturation, effects on the mechanism of boiling heat transfer.

Study of a new type of steel slit shear wall with introduced out-of-plane folding

  • He, Liusheng;Chen, Shang;Jiang, Huanjun
    • Structural Engineering and Mechanics
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    • v.75 no.2
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    • pp.229-237
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    • 2020
  • The steel slit shear wall (SSSW), made by cutting vertical slits in a steel plate, is increasingly used for the seismic protection of building structures. In the domain of thin plate shear walls, the out-of-plane buckling together with the potential fracture developed at slit ends at large lateral deformation may result in degraded shear strength and energy dissipation, which is not desirable in view of seismic design. To address this issue, the present study proposed a new type of SSSW made by intentionally introducing initial out-of-plane folding into the originally flat slitted plate. Quasi-static cyclic tests on three SSSWs with different amplitudes of introduced out-of-plane folding were conducted to study their shear strength, elastic stiffness, energy dissipation capacity and buckling behavior. By introducing proper amplitude of out-of-plane folding into the SSSW fracture at slit ends was eliminated, plumper hysteretic behavior was obtained and there was nearly no strength degradation. A method to estimate the shear strength and elastic stiffness of the new SSSW was also proposed.

Economic Feasibility Analysis According to Seam Location of Ship Pieces

  • Hyun-Seong Do;Tak-Kee Lee
    • Journal of Ocean Engineering and Technology
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    • v.37 no.6
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    • pp.266-272
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    • 2023
  • The structure of a ship is completed by processing various steel plates and welding these plates. This butt welding of plates is defined as a seam in shipyards, and this study seeks to find a way to decrease costs by reducing the utilization of steel through effective seam arrangement. Seams were defined and classified according to purpose, and examples of "pieces" and "main plates" where seam creation had an economical saving effect were selected. For "pieces," the change in the weight of steel utilized depending on the presence or absence of a seam was calculated, and the resulting change in cost increase was presented. In the case of the "main plate," the quantity of seams does not change, but an example of cost variation due to the appropriate placement of seams is presented. Hence, a large difference was found in the costs of "pieces" depending on seam location. Thus, it was advantageous to create additional seams. For the "main plate," it was found that narrow-width and wide-width materials incur more costs. This study demonstrates that creating seams is economically advantageous but may not be preferred owing to the increased workload from a production perspective.

A Study on the Measurement of Constraint Force of STS304 Thin plate Using the Load Cell (로드셀을 이용한 STS304 박판용접부의 구속력 측정에 관한 연구)

  • 고준빈;최원두;이성구;박성두;이영호
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.548-554
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    • 2001
  • The restraint force is required an accurate measurement and analysis to protect weldment from residual stress. Also, this residual stress caused by clacks in weldments are often observed in the weldments of large size nozzles or radial tanks after welding. This paper is preformed on the study of evaluation of welding restraint forces using load cell with STS thin plate which are using pressure vessel steel in the industry field. As a result of this study, as the welding currents are higher and the welding speeds are more slowly, the magnitude of restraint force in process of the flat plate welding hows to be more large. Also, the temperature in process of melting is increasingly rising, then the restraint forces exhibit the compressive forces, whereas the restraint forces during cooling represent extensional force.

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