• Title/Summary/Keyword: Large area cutting

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Fabrication of Large-area Micro-lens Arrays with Fast Tool Control

  • Noh, Young-Jin;Arai, Yoshikazu;Tano, Makoto;Gao, Wei
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.32-38
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    • 2008
  • This paper describes a fast tool control (FTC)-based diamond turning process for fabricating large-area high-quality micro-lens arrays. The developed FTC unit has a stroke of $48{\mu}m$ and a resonance frequency of 4.9 kHz. Micro-lens arrays were fabricated using a micro-cutting tool with a nose radius of $50{\mu}m$. The FTC unit was integrated with a force sensor so that the initial position of the micro-cutting tool with respect to the workpiece surface could be detected through monitoring the contacting force. The length and depth of the designed parabolic micro-lens profile were $190{\mu}m$ and $20{\mu}m$, respectively. A micro-lens array was fabricated on a cylinder surface over an area of ${\phi}55 mm{\times}40 mm$.

Tool Trajectory of Ball-End Mill in Consideration of Deflection when Pencil Cutting (펜슬가공시 공구변형을 고려한 볼엔드밀이 가공 궤적)

  • 윤경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.88-93
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    • 1997
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable for the machining of free-form surface. Pencil cutting can eliminate overload in uncut area caused by large diameter of ball-end mill before finish cutting. As the ball-end mill for pencil cutting is long and thin, it is easily deflected by cutting force. The tool deflection when pencil cutting is one of the main reason of the machining errors on a free-from surface. The purpose of the research is to find out the characteristics of deflected cutter trajectory by eddy-current sensor.

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Characteristics of Tool Deflection when Pencil Cutting with Ball-End Mill (볼엔드밀에 의한 펜슬가송시 공구변형 특성)

  • 윤경석;왕덕현;이윤경;이상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.157-160
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    • 1995
  • Pencil cutting can eliminate overload in uncut area caused by large diameter ball-end mill before finish cutting. As ball-end mill for pencil cutting is long and type, it is easily deflected by cutting force. The tool deflection when pencil cutting with thin and long ball-end mill is one of the main reason of the machining errors on a free-form surface. The purpose of the research is to find the characteristics of deflected cutter trajectory by eddy-current sensor.

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Characteristics of Tool Deflection of Ball-end Mill Cutter in Pencil Cutting of the Corner (코너부의 펜슬가공시 볼엔드밀의 공구변형 특성)

  • Wang, Duck-Hyun;Yun, Kyung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.123-129
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    • 1999
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable one for the machining of free-form surface. During the process, the pencil cutting operation can be adopted before finish cut to eliminate overload in uncut area caused by large diameter of ball-end mill. The ball-end mill cutter for the pencil cutting is easily deflected by cutting force due to the long and thin shape, and the tool deflection in pencil cutting is one of the main reason of the machining errors in a free-form surface. The purpose of this study is to find the characteristics of deflected cutter trajectory by constructing measurement system with eddy-current sensor. It was found that the severe reduction of corner radius produced the overcut during the plane cutting. Up cutting method induced the overcut both plane and slope cutting, but down cutting one induced the undercut. From the experiments, down cutting with upward cutting path can generate the small undercut surface.

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A Distributed Hybrid Algorithm for Glass Cutting (유리재단 문제에 대한 분산 합성 알고리즘)

  • Hong, Chuleui
    • Journal of Digital Contents Society
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    • v.19 no.2
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    • pp.343-349
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    • 2018
  • The proposed hybrid algorithm combines the benefits of rapid convergence property of mean filed annealing(MFA) and the effective genetic operations of simulated annealing-like genetic algorithm(SGA). This algorithm is applied to the isotropic material stock cutting problem, especially to glass cutting in distributed computing environments base on MPI called message passing interface. The glass cutting is to place the required rectangular patterns to the given large glass sheets resulting in reducing the wasted scrap area. Our experimental results show that the heuristic method improves the performance over the conventional ones by decreasing the scrap area and maximum execution time. It is also proved that the proposed distributed algorithm maintains the convergence properties of sequential one while it achieves almost linear speedup as the problem size increases.

Plants Invasion in Large-scale Cutting Slopes in the Part of Jeollanamdo (전라남도 일부지역 대규모 절토비탈면의 식물침입)

  • Park, Moon-Su
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.8 no.4
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    • pp.32-42
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    • 2005
  • To investigate the plants invasion process and dominant species in large-scale cutting slopes, slopes elapsed one year to thirteen years after construction had been selected in five counties. The obtained results are summarized as follows : The species of high appearance frequency were Alnus firma, Arundinella hirta, Miscanthus sinensi var. purpurascens, Erigeron cancdensis, Artemisia princeps var. orientalis, Oenothera odorata, Lactuca raddeana, Lactrca indica var. laciniata, Lespedeza bicolor, Youngia sonchifolia, Populus albaglandulosa, and so on. The biological type of identified vascular plants was $Ch-D_1-R_{5-e}$. In time, plant coverage was increased gradually and average of plant coverage was 1.17% in slopes which elapsed one year, 42.44% after six years, 56.67% after eight years, and 69.17% after ten years. The dominant species in the surveyed slopes were covered with Alnus firma, Artemisia princeps var. orientalis, Erigeron cancdensis, Miscanthus sinensi var. purpurascens, Arundinella hirta, Lactuca raddeana, Oenothera odorata, Boehmeria spicata, Kummerowia striata and Artemisia montana of the 59 species. The conditions of location in large-scale cutting slopes are hard to fix and germinate of seeds, and extend plant roots in the slope soil. Hence, the highly appearance species and dominance species of the area will make plant coverage quick and slope stable.