• Title/Summary/Keyword: Large Diameter Steel Pipe

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Evaluation of Bearing Capacities of Large Size Non-welded Composite Piles by 3-Dimensional Numerical Analysis (3차원 수치해석을 이용한 대구경 무용접 복합말뚝의 지지거동 분석)

  • Park, Jae-Hyun;Kim, Sung-Ryul;Le, Chi-Hung;Chung, Moon-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.35-41
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    • 2011
  • Recently, as large structures, which should support large design loads have been constructed, the study on the large diameter composite pile becomes necessary. The large diameter composite pile has the diameter over 700mm and consists of two parts of the upper steel pipe pile and the lower PHC pile by a mechanical joint. In this research, to analyze the bearing capacity and the material strength of the composite pile, three dimensional numerical analyses were performed. First, the numerical modeling method was verified by comparing the calculated load-movement curves of the pile with those of the field pile load tests. Then, a total of twelve analyses were performed by varying pile diameter and loading direction for three pile types of PHC, steel pipe and composite piles. The results showed that the vertical and the horizontal load-movement curves of the composite pile were identical with those of the steel pipe pile and the horizontal material strength of the composite pile was 60-80% larger than that of the PHC pile.

Feasibility Study on Cold Water Pipe Diameter by Friction Loss and Energy Conversion on OTEC (해양온도차 발전을 위한 심층수 파이프 직경에 따른 에너지 손실량 검토)

  • Jung, Hoon;Heo, Gyunyoung
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.170-170
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    • 2010
  • The energy conversion from the temperature difference between hot and cold source like ocean thermal energy conversion (OTEC), requires a long and large-diameter pipe (about 1000 to 10,000 meters long) to reach the deep water. The pipe diameter ranges from 2.8 meter for proposed early test systems, to 5 meter for large, commercial power generation systems. The pipe must be designed to resist collapsing pressures produced by water temperature and density differences, and the reduced pressure required to induce flow up the pipe. Other design considerations include the external-drag effect on the pipe due to ocean currents, and the wave-induced motions of the platform to which the pipe is attached. Various approaches to the pipe construction have been proposed, including aluminum, steel, concrete, and fiberglass. More recently, a flexible pipe construction involving the use of fiberglass reinforced plastic has been proposed. This report presents the results of a scaled fixed cold water pipe (CWP) model test program performed by EES(Engineering Equation Solver) to demonstrate the feasibility of this pipe approach.

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Analysis of Plugging Effect for Large Diameter Steel Pipe Piles Considering Driveability (CEL Method) (항타시공성을 고려한 대구경 항타강관말뚝의 폐색효과 분석(CEL해석))

  • Jeong, Sang-Seom;Song, Su-Min;Ko, Jun-Young
    • Journal of the Korean Geotechnical Society
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    • v.33 no.12
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    • pp.21-33
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    • 2017
  • This paper presents the analysis of plugging effect especially when the large diameter steel pipe pile was installed by considering driveability (BPM, blow per meter). The Coupled Eulerian-Lagrangian (CEL) technique was used to simulate the driving of open-ended piles into soil. To consider the driveability, the applied driving energy for each pile was obtained from the analysis results by using the wave equation. The parametric studies were performed for different pile diameters, penetration depths of pile, soil elastic modulus and BPM. It was found that the SPI is almost constant with increasing both the pile diameter and the required driving energy. It is also found that the plugging effect increases with increasing the pile length, resulting in the increase of lateral earth pressure. Based on this study the apparent magnitude and distribution of the lateral earth pressure is proposed for inside portion mobilizing soil plug.

Performance assessment of polymeric filler and composite sleeve technique for corrosion damage on large-diameter water pipes (대구경 상수도관 부식 손상부의 고분자 필러와 복합슬리브 성능 평가)

  • Ho-Min Lee;Jeong-Soo Park;Jeong-Joo Park;Cheol-Ho Bae
    • Journal of Korean Society of Water and Wastewater
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    • v.37 no.4
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    • pp.203-214
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    • 2023
  • In this study, the physical properties and fracture characteristics according to the tensile load are evaluated on the materials of the polymeric filler and carbon fiber-based composite sleeve technique. The polymeric filler and the composite sleeve technique are applied to areas where the pipe body thickness is reduced due to corrosion in large-diameter water pipes. First, the tensile strength of the polymeric filler was 161.48~240.43 kgf/cm2, and the tensile strength of the polyurea polymeric filler was relatively higher than that of the epoxy. However, the tensile strength of the polymeric filler is relatively very low compared to ductile cast iron pipes(4,300 kgf/cm2<) or steel pipes(4,100 kgf/cm2). Second, the tensile strength of glass fiber, which is mainly used in composite sleeves, is 3,887.0 kgf/cm2, and that of carbon fiber is up to 5,922.5 kgf/cm2. The tensile strengths of glass and carbon fiber are higher than ductile cast iron pipe or steel pipe. Third, when reinforcing the hemispherical simulated corrosion shape of the ductile cast iron pipe and the steel pipe with a polymeric filler, there was an effect of increasing the ultimate tensile load by 1.04 to 1.06 times, but the ultimate load was 37.7 to 53.7% compared to the ductile cast iron or steel specimen without corrosion damage. It was found that the effect on the reinforcement of the corrosion damaged part was insignificant. Fourth, the composite sleeve using carbon fiber showed an ultimate load of 1.10(0.61T, 1,821.0 kgf) and 1.02(0.60T, 2,290.7 kgf) times higher than the ductile cast iron pipe(1,657.83 kgf) and steel pipe(2,236.8 kgf), respectively. When using a composite sleeve such as fiber, the corrosion damage part of large-diameter water pipes can be reinforced with same level as the original pipe, and the supply stability can be secured through accident prevention.

Manufacturing and Temperature Measurements of a Sodium Heat Pipe

  • Lee, Byeong-In;Lee, Seong-Hong
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1533-1540
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    • 2001
  • A high-temperature sodium stainless steel heat pipe was fabricated and its performance has been investigated. The working fluid was sodium and it was sealed inside a straight tube container made of stainless steel. The amount of sodium occupied approximately 20% of the total volume of the heat pipe and its weight was 65.7gram. The length of a stainless steel container is 1002mm and its outside diameter is 25.4mm. Performance tests were carried out in a room air condition under a free convective environment and the measured temperatures are presented. The start-up behavior of the heat pipe from a frozen state was investigated for various heat input values between 600W and 1205W. In steady state, axial temperature distributions of a heat pipe were measured and its heat transfer rates were estimated in the range of vapor temperature from 50$0^{\circ}C$ to 63$0^{\circ}C$. It is found that there are small temperature differences in the vapor core along the axial direction of a sodium heat pipe for the high operating temperatures. But for the range of low operating temperatures there are large temperature drops along the vapor core region of a sodium heat pipe, because a small vapor pressure drop makes a large temperature drop. The transition temperature was reached more rapidly in the cases of high heat input rate for the sodium heat pipe.

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The Experimental Study of Scale Removal Using Ultra High Water Pressure in the Old Steel Water Pipe (초고압수를 이용한 노후한 도수 강관 내 스케일 제거에 대한 실험적 연구)

  • Seo, Taewon;Kim, Jin-Dong;Seo, Hyun-Won;Kim, Taedong
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.4
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    • pp.405-409
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    • 2008
  • This technical paper is proposing a sound concept in the application of the rehabilitation method of the water supply steel pipe in the large diameter ranged from 1,800mm to 3,500mm. There were conducted the experimental tests for the specimens as well as the real steel pipe of diameter 2,200mm. The water pressure ejected from nozzle tip should be at least 2,500bar to have the satisfied surface profiles required in the design criterion. The most difficult thing is to keep the water pressure at the nozzle tip as 2,500bar during the consecutive work in the interval of the work site more than 1km. It is found that the method suggested in this study is adequate method to meet the specified design criteria. The results of this study provide the useful information how to setup the equipments for the successful work. This method also provides not only the omission of the blasting process but also the effect of the budget reduction.

Small-Scaled Laboratory Experiments for Dynamic Stability Monitoring of Large Circular Steel Pipe Cofferdam of Marine Bridge Foundation (해상교량기초용 대형원형강관 가물막이의 동적 안정성 모니터링을 위한 실내모형실험)

  • Park, Min-Chul;Lee, Jong-Sub;Kim, Dongho;Yu, Jung-Doung
    • Journal of the Korean Geotechnical Society
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    • v.35 no.12
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    • pp.123-134
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    • 2019
  • This study presents dynamic responses of circular pipe models as a part of fundamental studies on dynamic stability monitoring of the large circular steel pipe cofferdam with the ship collision. Small-scaled laboratory experiments are performed with a single and bolted circular steel pipes with a diameter, thickness, and height of 30, 0.4, 90 cm, respectively. The bolted circular steel pipe is configured with three segments of 30 cm in height. Circular steel pipe models are embedded in a soil tank, all 1 m in length, width, and height. The thickness of soil in the soil tank is set at 23 cm. The ship collision is simulated with a hammer impacting. The dynamic responses are investigated with different water levels of 25, 40, 55, and 70 cm. Experimental results show that a signal energy decreases with increasing water level. More sensitive reduction in the energy appears for the bolted circular steel pipe. A predominant frequency decreases with increasing water level for both single and bolted steel pipes. The minor reduction in the frequency appears for the bolted circular steel pipe under the water level of 70 cm. This study suggests that the signal energy and frequency response is useful for the dynamic stability monitoring of the large circular steel pipe cofferdam.

Case Studies of Several Load Tests for Large Diameter Battered Steel Pipe Piles Constructed on the Offshore Area. (대구경 해상 강관말뚝의 설계지지력 확인을 위한 여러 가지 재하시험의 적용)

  • 이정학;서덕동;정헌주
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.03a
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    • pp.291-298
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    • 2001
  • It is very difficult to accomplish load tests of piles with large diameter constructed on the offshore area, because of requirement for large scaled loading equipment and bad testing conditions. Therefore, so far in many cases pile driving dynamic formulas have applied to quality control, and recently dynamic load test method is widely used for confirming bearing capacities of such piles. However, in cases of piles with very large diameter about 2,500mm, it is nearly impossible for regular type load test methods of piles such as static and dynamic to apply owing to very large design load. This is case studies of load tests such as modified static and dynamic load tests of piles and point load tests of rock samples for estimating rational allowable bearing capacity of very large diameter piles constructed on the marine area.

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Field Study on Wireless Remote Sensing for Stability Monitoring of Large Circular Steel Pipe for Marine Bridge Foundation (해상 교량기초용 대형 원형강관 가설공법의 무선 원격 안정성 모니터링을 위한 현장실험)

  • Park, Min-Chul;Lee, Jong-Sub;Yu, Jung-Doung
    • Journal of the Korean Geotechnical Society
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    • v.36 no.11
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    • pp.71-81
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    • 2020
  • The large circular steel pipe for a marine bridge foundation has been developed as a construction method capable of performing the role of the working platform and cofferdam. The objective of this study is to demonstrate the wireless remote sensing system for monitoring the stability of the large circular steel pipe during construction and operation through field tests. The artificial seabed ground with an water level of 4 m is constructed for field tests. The large circular steel pipe with a diameter of 5 m and height of 9.5 m is installed into the ground by suction, and the embedded depth is 5 m. The inclinometer and strain gauges are installed on different surfaces of the upper module, and the tilt angle and stress are monitored throughout the entire construction process. As results, tilt angles are measured to be constant during the suction penetration. However, the tilt angle is larger in the x-axis direction. In addition, even when installed on different surfaces, the tilt angle in the same axial direction is measured to be almost the same. The stresses measured by strain gauges increase during suction penetration and decrease during pull-out. Based on measured stresses, it is found that the eccentricity is acting on the large circular steel pipe. This study shows that a wireless remote sensing system built with an inclinometer and strain gauge can be a useful tool for the stability monitoring of the large circular steel pipe.