• Title/Summary/Keyword: Lap joints

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Fracture Mechanical Fatigue Strength Evaluation of IB-Type Spot Welded Lap Joint under Tension-Shear Load (인장-전단하중을 받는 IB형 일점 Spot 용접이음재의 파괴역학적 피로강도 평가)

  • 손일선;정원석;이휘광;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.20-27
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    • 1998
  • According as the member of the automobile body structure have been thinned their thickness and have become high strength, each part of the body structure has been put more severe stress condition. And, because fatigue strength of the spot welded lap joint is influenced by its geometrical and mechanical factors, welding condition and etc., there needs a quantitative and systematic evaluation method for them. In this study, by considering nugget edge of the spot weld part of the IB-type spot welded lap joint under tension-shear load to the ligament crack. fatigue strength of various IB-type spot welded lap joints was estimated with the stress intensity factor(S.I.F.) KIII which is fracture mechanical parameter. We could find that fatigue strength evaluation of the IB-type spot welded lap joints by KIII is more effective than the maximum principal stress ($\sigma$1max) at edge of the spot weld obtained from FEM analysis.

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Weldability and properties of lap joints by pin FSW with 1050 Al sheet (1050 Al판재의 핀 마찰 교반용접에 의한 실험적 연구)

  • Jang, Seok-Ki;Park, Jong-Seek;Han, Min-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.394-400
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    • 2007
  • The properties and weldability of lap joints by PFSW with 1050 Al sheet was investigated according to tool shape. dimension and welding condition. Tensile shear test was carried out for lap jointed specimen, and the hardness in the joint regions was examined. Moreover interfacial joining length, metallograph and failure location of the lap-jointed cross section were discussed. Two tool types were a simple cylindrical type and a notched cylindrical type. Under joining conditions such as plunging depth of 2.2mm. rotating speed of 1600rpm and dwelling time of 3s, the tensile shear strength of lap-jointed specimen by the notched type tool was superior to that by simple cylindrical type tool. The maximum tensile shear load of lap jointed specimen was 5807N. Optimal dimensions of the notched type tool were as follows : diameters of the shoulder and pin were $18{\phi}mm$ and $10{\phi}mm$, and pin length was 2.2mm.

A Study on the Fatigue Strength of the 3-D Reinforced Composite Joints (3-차원 보강 복합재 체결부의 피로강도 특성 연구)

  • Kim, Ji-Wan;An, Woo-Jin;Seo, Kyeong-Ho;Choi, Jin-Ho
    • Composites Research
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    • v.35 no.5
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    • pp.322-327
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    • 2022
  • Composite lap joints have been extensively used due to their excellent properties and the demand for light structures. However, due to the weak mechanical properties in the thickness direction, the lap joint is easily fractured. various reinforcement methods that delay fracture by dispersing stress concentration have been applied to overcome this problem, such as z-pinning and conventional stitching. The Z-pinning is reinforcement method by inserting metal or carbon pin in the thickness direction of prepreg, and the conventional stitching process is a method of reinforcing the mechanical properties in the thickness direction by intersecting the upper and lower fibers on the preform. I-fiber stitching method is a promising technology that combines the advantages of both z-pinning and the conventional stitching. In this paper, the static and fatigue strengths of the single-lap joints reinforced by the I-fiber stitching process were evaluated. The single-lap joints were fabricated by a co-curing method using an autoclave vacuum bag process and I-fiber reinforcing effects were evaluated according to adherend thickness and stitching angle. From the experiments, the thinner the composite joint specimen, the higher the I-fiber reinforcement effect, and Ifiber stitched single lap joints showed a 52% improvement in failure strength and 118% improvement in fatigue strength.

Strength of Composite Single-Lap Bonded Joints with Various Manufacturing Processes for Aircraft Application (항공용 복합재 단일겹침 접착 체결부의 제작공정에 따른 강도 연구)

  • Song, Min-Gyu;Kweon, Jin-Hwe;Choi, Jin-Ho;Kim, Hyo-Jin;Song, Min-Hwan;Shin, Sang-Joon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.8
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    • pp.751-758
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    • 2009
  • Failure strengths of composite single-lap adhesive joints were investigated with various parameters such as manufacturing method, overlap length and adherend thickness. A total of 335 single-lap joint specimens were tested under tension. Specimens were fabricated with 4 different manufacturing processes; cocuring without and with adhesive, secondary bonding and co-bonding. Each manufacturing process has 5 different overlap lengths and 4 different thicknesses, respectively. As expected, failure strength is higher in thicker adherend joints and lower in larger overlap length specimens. Interesting result is that the secondary bonded joints show the higher strength than the cobonded and cocured joints with adhesive, and give close or even higher strength compared with non-adhesive cocured case.

Analysis for Strength Estimation of Adhesive Joints (접착이음의 강도평가에 대한 해석)

  • Park Sung-Oan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.62-73
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    • 2005
  • The objects of this research are to establish the criteria of peel occurrence considering the shape of bond terminus and to compare the strength properties of adhesive joint of different three type such as butt joint, T-shape, and single lap Joints. The criteria of peel occurrence at the bond terminus was suggested. Peel loads of three type adhesive joint (butt Joint, T-shape specimen, single lap joint) were determined from tensile tests. Principal stress distributions of these joints were determined from finite element method analysis. Then, peel occurrence was estimated with stress singularity factor$(K_{prin})$ when the terminus shape was square, with average principal stress when the terminus shape was rounded. The conclusions are summarized as follows; (1) In the non-filleted model(e.g., butt joint, T-shape specimen), principal stress shows singularity at the bond terminus, intensity of stress(principal stress) singularity $(K_{prin})$ can use as the criteria of peel occurrence at the bond terminus. (2) In the filleted model(e.g., single lap joint), principal stress has not affected singularity at the bond terminus. Average principal stress$(K_{av})$ can use as the criteria of peel occurrence at the bond terminus.

Stress Analysis of Single-Lap Adhesive Joints Considering Uncertain Material Properties (물성치의 불확실성을 고려한 단일 겹치기 이음의 응력해석)

  • 김태욱
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.4
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    • pp.401-406
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    • 2003
  • This paper deals with stress analysis of single-lap adhesive joints which have uncertain material properties. Basically, material properties have a certain amount of scatter and such uncertainties can affect the performance of joints. In this paper, the convex modeling is introduced to consider such uncertainties in calculating peel and shear stress of adhesive joints and the results are compared with those from the Monte Carlo simulation. Numerical results show that stresses increase when uncertainties considered, which indicates that such uncertainties should not be ignored for estimation of structural safety. Also, the results obtained by the convex modeling and the Monte Carlo simulation show good agreement, which demonstrates the effectiveness of convex modeling.

An Experimental Study on the Structural Performance of Headed Bars by Lap Length and Confinement Details (겹침이음길이 및 구속 철근에 따른 헤드철근의 구조적 성능에 관한 실험적 연구)

  • Yu, Ho-Il;Lee, Yong-Taeg;Kim, Seung-Hun;Chea, Seo-Ho;Bahn, Byong-Youl
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.286-289
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    • 2006
  • Headed bars have used to the anchoring of the tension or compression longitudinal bars and of the shear reinforcing bars. Recently, lap splices of headed bars are attempted to the joints of precast concrete members and to the connections between old and new concrete members. Previous Michael's experimental research showed that confinement details had an effect on the lap splice performances of headed bars. In this study, the lap splice performances of headed bars(D25) with lap length and confinement details are evaluated through the experimental works. Four specimens, of which variables were the lap length of headed bar and the type of confine details, were tested for the performance evaluation on lap splice. Test results show that the lap length confinement reinforcement improve the performance of lap splice.

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유한요소법에 의한 Adhesive Bonded 복합재료 Lap Joint 의 해석

  • 김원태;김기수;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.111-115
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    • 2001
  • The stress and torque transmission capability of the tubular, hexagonal and elliptic single lap joints were analyzed by the finite element method (ANSYS 4.4A) and compared to those with the experimental results. The adherends of the joints were composed of the carbon fiber epoxy composite shafts and the steel shafts. In calculating the torque capability, the linear laminate (smeared) properties of the composite and the nonlinear shear properties of the adhesive were used. The experiments revealed that the torque capability calculation performed by this method gave accurate results.

Failure Mode and Failure Strength of Homogeneous Metals & Dissimilar Metals Bonded Single Lap-Shear Joints (동종금속 및 이종금속 단일 겹침 접착 시편의 파손모드 및 파손강도에 관한 연구)

  • Park, Beom Chul;Chun, Heoung-Jae;Park, Jong Chan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.1
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    • pp.1-5
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    • 2019
  • In this paper, the experimental study and finite elements analysis were conducted on homogeneous and dissimilar metals single lap-shear bonded joints to investigate the factor that affect the joint failure load. It was found that factors which have the significant effects on the failure load of the joint was stiffness of the adherends. And from experimental results, it can be confirmed that the failure load increases linearly with overlap length increases. And the failure load of dissimilar metal joints is approximately 1KN(10~17%) larger than homogeneous metal joints. In order to confirm this phenomenon, the stress distribution and strain distribution of the specimens were analyzed through the finite element analysis. The difference between homogeneous metals joints and dissimilar metals joints is that stress and strain in adhesive are concentrated at the end of the overlap zone close to aluminium which has lower rigidity than aluminium in case of dissimilar metals joints. From high rigidity of steel, the stress concentration in bonds are decreased and it cause increase of the failure strength at dissimilar metal joints.

An Experimental Study on the Strength of Single-Lap Bonded Joints of Carbon Composite and Aluminum (탄소 복합재와 알루미늄 이종재료 단일겹침 접착 체결부의 강도에 관한 실험 연구)

  • Kim, Tae-Hwan;Lee, Chang-Jae;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.3
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    • pp.204-211
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    • 2007
  • Experiments were conducted to investigate the failure and strengths of carbon composite-to-aluminum single-lap bonded joints with 5 different bonding lengths. Joint specimens were fabricated to have secondary bonding of laminate and aluminum with a film type adhesive, FM73m. Tested joints have the bonding strengths between the values of aluminum-to-aluminum joints and composite-to-composite joints. In the joints with bonding length-to-width ratio smaller than 1, the strength decreases as the bonding length increases. In the joints with the ratio larger than 1, however, the strength converges to a constant value. Final failure mode of all the specimens was delamination. To use the maximum strength of the adhesive, it is important to design the joint to have strong resistance to delamination.