• Title/Summary/Keyword: Langevin type

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Effect of Ultrasonic Vibration on Micro-EDM Channel (Micro-EDM 채널가공에서 초음파 가진의 영향)

  • Lim, Heesung;Hong, Minsung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.421-425
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    • 2016
  • Micro-EDM is one of the recent fine-machining technologies. Micro-EDM is widely used in precision processes because products manufactured via EDM are free from workpiece hardness. However, the debris produced during the process cause many problems such as reduced precision of the process. The first solution of this problem involves using the milling hole process. Micro-EDM hole process involves an electrode moving rapidly in the vertical direction via a servo system to disperse debris. However, this process can cause reduced work efficiency owing to contact between the electrode and workpiece. In this study, ultrasonic vibration is added to micro-EDM channel machining. Ultrasonic vibration removes the debris during machining and enables precision machining. Consequently, a clean work environment for the subsequent processes is maintained.

Variation in the Vibration Characteristics of a Piezoelectric Transducer due to Pre-pressure (예압에 따른 압전 변환기의 공진특성 변화)

  • Kim, Dae-Seung;Kim, Jin-Oh
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.1 s.106
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    • pp.89-100
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    • 2006
  • This paper presents an analytical approach to describe the variation in the vibration characteristics such as the natural frequency of a piezoelectric transducer under static pre-pressure. The transducer considered in this paper is a bolt-clamped Langevin-type transducer, which consists of a couple of piezoelectric discs, a couple of metal blocks for added mass effect, and a bolt to tighten them. A new analysis model for the transducer has been developed by taking into account the contact area between the piezoelectric ceramic disc and the metal block. The variation of the resonance frequency due to the pre-pressure has been calculated and compared with measured results reported earlier.

A Study on the Performance Improvement of the Ultrasonic Fuel Supply Device Type Gasoline Automobile(II) (초음파 연료공급장치용 가솔린 자동차의 성능향상에 관한 연구(II))

  • 최두석;설진호;류정인
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.47-54
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    • 1993
  • This paper describes briefly the effect of ultrasonic fuel supply device on the performance of four stroke cycle gasoline engine. Experiments were carried out to clarify the effect of ultrasonic fuel supply device on the engine output, traveling fuel consumption ratio, exhaust emissions. The results were obtained as follows: 1.Engine output was increased 9-14% in comparison with that of the conventional injector. 2.Travelling fuel consumption ratio was improved 17-29% in comparison with that of the conventional injector. 3. CO, HC exhaust emissions was decreased compared to the value of the conventional injector. 4.Fuel consumption ratio in highway driving test was improved about 10% in comparison with that of the conventional injector.

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Analysis Model of a Piezoelectric Transducer with Incomplete Contact (압전 변환기의 내부 불완전 접촉을 고려한 해석 모델)

  • Kim, Dae-Seung;Kim, Jin-Oh
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.864-868
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    • 2005
  • This paper develops an analysis model of a piezoelectric transducer. The transducer considered in this paper is a bolt-clamped Langevin-type transducer, which consists of a couple of piezoelectric discs, a couple of metal blocks for added mass effect, and a bolt to tighten them. A new analytical model for the transducer has been developed by taking into account the contact area between the piezoelectric ceramic and the metal block. The analysis model is verified by calculating the variations of the resonance frequency due to the contact area and comparing them with reported experimental results.

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Measurement of the self-radiation impedance of an ultrasonic transducer with a square vibrating surface (정방형 방사면을 갖는 초음파 진동자의 자기방사임피던스 측정)

  • Kim, Jungsoon;Kim, Moojoon
    • The Journal of the Acoustical Society of Korea
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    • v.36 no.2
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    • pp.108-114
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    • 2017
  • We have experimentally analyzed the self-radiation impedance of an ultrasonic transducer with a square radiation surface that is used as a vibrator in underwater ultrasonic detection systems. The radiation reactance and the radiation resistance were measured in the range from 1 to 3 of ka that is the product of a wave number and a length of the edge of the square vibrator. By comparing the measured results with those of theoretical calculation of the radiation impedance using a series, we confirmed the validity of the experimental method and experimentally confirmed the variation trend in the radiation impedance of the square radiation surface.

Development of smart transducer with embedded sensor for automatic process control of ultrasonic wire bonding

  • Or, Siu Wing;Chan, Helen Lai Wa;Liu, Peter Chou Kee
    • Smart Structures and Systems
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    • v.1 no.1
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    • pp.47-61
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    • 2005
  • A ring-shaped lead zirconate titanate (PZT) piezoceramic sensor has been integrated with the Langevin-type piezoceramic driver of an ultrasonic wire-bonding transducer to form a smart transducer for in-situ measurement of three essential bonding parameters: namely, impact force, ultrasonic amplitude and bond time. This sensor has an inner diameter, an outer diameter and a thickness of 12.7 mm, 5.1 mm and 0.6 mm, respectively. It has a specifically designed electrode pattern on the two major surfaces perpendicular to its thickness along which polarization is induced. The process-test results have indicated that the sensor not only is sensitive to excessive impact forces exerted on the devices to be bonded but also can track changes in the ultrasonic amplitude proficiently during bonding. Good correlation between the sensor outputs and the bond quality has been established. This smart transducer has good potential to be used in automatic process-control systems for ultrasonic wire bonding.

Application of Ultrasonic Wave to the Squeezing Process From the Seeds (식물 씨앗의 착유과정에 있어서 초음파의 적용)

  • Kim, Jung-Soon;Lee, Hui-Uk;Kim, Moo-Joon;Ha, Kang-Lyeol
    • The Journal of the Acoustical Society of Korea
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    • v.29 no.2
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    • pp.91-96
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    • 2010
  • To improve the limit of efficiency of squeezing oil in a conventional method, which seeds are compressed simply, the adoptability of the additional energy by the ultrasonic wave was investigated experimentally. As the results, using the ultrasonic vibration from the Langevin-type transducer, the efficiency was increased up to 25 %, whereas the conventional method has 15% efficiency. To investigate the additional pressure by the ultrasonic wave, the acoustic impedance of the sample and the vibration velocity of the transducer were measured. Although the amplitude of the ultrasonic is about 2.8 % of the compression pressure, the efficiency is increased a lot as mentioned above because the pressure is changed according to ultrasonic period.

Design and Experimental Results for Cooling Tubes of Ultrasonic Bonding Equipment of Ultrasonic Bonding Equipment (초음파 접합 장치의 냉각관 설계 및 접합강도 실험)

  • Lee, DongWook;Jeon, EuySick
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.1879-1884
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    • 2014
  • Recently, the micro bonding technology comes into the spotlight as the miniaturization of the electronic product. The micro bonding technique can classify by way of laser welding and ultrasonic bonding and etc. However, the research on the micro bonding is much lacks. In this paper, carried out the cooling analysis of the 60 [kHz] ultrasonic bonding equipment to know heat effect of the piezoelectric element when the ultrasonic bonding equipment was operated. The ultrasonic horn having the natural frequency with 60 [kHz] for the dissimilar material bonding of the glass and solder tried to be designed. The parameters and response was set through the basic experiment. The dissimilar material bonding strength analysis using the 60 [kHz] ultrasonic bonding equipment was done. We carried out the bonding for improving bonding strength to using the silver paste. air thightness of bonding surface was confirmed by analysis of bonding interfaces.

Evaluation of high power ultrasonic energy transmission characteristics of a liquid matching layer by using sonoluminescence (소노루미네센스를 이용한 액체정합층의 고출력 초음파에너지 전달특성 평가)

  • Kim, Jungsoon;Kim, Haeun;Son, Jinyoung;Kim, Moojoon
    • The Journal of the Acoustical Society of Korea
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    • v.40 no.5
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    • pp.408-416
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    • 2021
  • In the ultrasonic dispersion, in order to avoid direct contact of the radiation surface of ultrasonic transducers with a liquid sample, the liquid sample is separated by a glass container and it receives ultrasonic energy through an acoustic medium. The transmission efficiency of the ultrasonic energy in the multi-layered ultrasonic system is an important factor. In this study, we suggested a method that can improve the ultrasonic energy transfer efficiency by using a propylene glycol solution as a liquid matching layer in the multi-layered acoustic system. In this method, a propylene glycol solution was filled between the Langevin-type ultrasonic transducer and the luminol solution and the sonoluminescence phenomena in the luminol solution, which is caused by nonlinear effect of high power ultrasound radiated from the transducer, was examined by using a Photo Multiplier Tube (PMT). The transmission efficiency depending on the concentration of propylene glycol solution was observed, and we can see that as the concentration of the propylene glycol solution increased, the matching effect increased while the acoustic attenuation increased. It was confirmed that there is an optimal concentration compromised these two conflicting conditions, and the optimum concentration of the propylene glycol solution was determined experimentally.

Measurement of sonoluminescence intensity for evaluation of the amount of radical generated by ultrasonic cavitation (초음파 캐비테이션에 의해 생성되는 라디칼의 발생량 평가를 위한 소노루미네센스 발광강도의 측정)

  • Jungsoon Kim;Moojoon Kim
    • The Journal of the Acoustical Society of Korea
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    • v.42 no.1
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    • pp.50-56
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    • 2023
  • The hydroxyl radical (·OH) and superoxide anion radical (·O2- ) generated by the shock wave generated during ultrasonic cavitation collapse in TiO2 suspension are highly useful because they can sterilize and disinfect. For practical use as a sterilization method without any chemicals, in this study, we proposed a method for evaluating the generation of radicals generated by high-intensity ultrasound emitted to titanium dioxide suspension. In the proposed method, the sonoluminescence phenomenon, which emits light by ultrasonic cavitation decay energy, was utilized, and the degree of radical generation was evaluated through the amount of light energy by sonoluminescence. As a result, even at a low concentration of titanium dioxide of 0.02 wt%, light energy 5 times higher than in the absence of titanium dioxide was received. After that, as the concentration increased by 0.1 wt%, the luminous intensity of sonoluminescence increased linearly by about 14.8 × 10-12 lm. Therefore, it was confirmed that the radicals generated by radiating high-intensity ultrasound to the titanium dioxide suspension increased linearly as the concentration of titanium dioxide increased within a given concentration range.