• Title/Summary/Keyword: LS-DYNA

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Development of An Optimal Layout Design System in Multihole Blanking Process

  • Lee, Sun-Bong;Kim, Dong-Hwan;Kim, Byung-Min
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.36-41
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    • 2004
  • The blanking of thin sheet metal using progressive dies is an important process on production of precision electronic machine parts such as IC leadframe. This paper summarizes the results of simulating the progressive blanking process by means of LS/DYNA. In order to verify the influence of blanking order on the final lead profile and deformed configuration, simulation technique has been proposed and analyzed using a commercial FEM code, LS/DYNA. The results of FE-simulations are in good agreement with the experimental result. After then, to construct rule base in progressive blanking process, FE-simulation has been performed using a simple model. Based on this result rule base is set up and then the blanking order of inner lead is rearranged. Consequently, from the results of FE-simulation using suggested method in this paper, it is possible to predict the shift of lead to manufacture high precision lead frame in progressive blanking process. The proposed method can give more systematic and economically feasible means for designing progressive blanking process.

Nonlinear Crash Analyses and Comparison with Experimental Data for the Skid Landing Gear of a Helicopter (헬리콥터 강착장치 비선형 충돌해석 및 실험결과 비교)

  • 이상민;김동현;정세운
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.8
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    • pp.87-94
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    • 2006
  • In this study, nonlinear crash analyses have been conducted for the skid landing gear of a helicopter. The realistic landing gear model of the commercial helicopter (SB427) is considered. Three-dimensional dynamic finite element model with variable thickness and material plastic behavior is constructed and LS-DYNA(Ver.970) is used to conduct nonlinear transient crash analyses for different impact conditions. Characteristics of nonlinear transient responses due to the ground crash are investigated for typical structural design criteria of a skid landing gear system. In addition, comparison results for maximum crash deformations of the skid landing gear are presented and the important effect of ground friction for numerical accuracy is described.

The Assessment of Structural Crashworthiness in Collision Using Double Skinned Structural Model (이중 선체 선박의 충돌 강도 해석)

  • 이경언;원석희;백점기;이제명;김철홍
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.71-76
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    • 2004
  • To deal with ship collision or grounding, double hull structure has been applied to ships carrying dangerous cargoes. Studies about ability of double hull structure to absorb collision energy and determining fracture state are still under researching. In this study, commercial analysis code, LS-DYNA3D, is used to analyze collision strength of ships in various scenarios. 46K Chemical/Product Carrier is used as analysis subject ship. Study about Energy-Indentation and Force-Indentation is conducted under conditions that weight and collision velocity are changed. Results of this study are very helpful to make mechanism of collision accident clear and to supply useful information about collision strength criteria.

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Influence of Impact from Anti-Aircraft Bullet on Rotorcraft Fuel Tank Assembly

  • Kim, Sung Chan;Kim, Hyun Gi
    • International Journal of Aerospace System Engineering
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    • v.5 no.1
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    • pp.1-8
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    • 2018
  • Military rotorcrafts are constantly exposed to risk from bullet impacts because they operate in a battle environment. Because bullet impact damage can be deadly to crews, the fuel tanks of military rotorcraft must be designed taking extreme situations into account. Fuel tank design factors to be considered include the internal fluid pressure, the structural stress on the part impacted, and the kinetic energy of bullet strikes. Verification testing using real objects is the best way to obtain these design data effectively, but this imposes substantial burdens due to the huge cost and necessity for long-term preparation. The use of various numerical simulation tests at an early design stage can reduce the risk of trial-and-error and improve the prediction of performance. The present study was an investigation of the effects of bullet impacts on a fuel tank assembly using numerical simulation based on SPH (smoothed particle hydrodynamics), and conducted using the commercial package, LS-DYNA. The resulting equivalent stress, internal pressure, and kinetic energy of the bullet were examined in detail to evaluate the possible use of this numerical method to obtain configuration design data for the fuel tank assembly.

Design of a Free Bulge Test Coil Using Electromagnetic Forces and Comparison between Experimental and Numerical Results (전자기력 자유벌지 실험을 위한 성형코일 설계 및 3-D 해석비교)

  • Kim, H.K.;Noh, H.G.;Kang, B.S.;Kim, J.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.431-438
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    • 2014
  • For electromagnetic forming(EMF) the most important feature is a forming coil which creates the electromagnetic force(Lorentz force), using current density and a magnetic field. Most previous papers have concentrated on the final configuration of the blank or the efficiency of EMF process. Studies focused on the design parameters affected by the forming coil performance have not been conducted. In order to design a suitable forming coil for an object, the current study uses LS-DYNA EM-Module to not only optimize the coil but also to examine the effect of coil performance. By this method a suitable forming coil was made and tested to determine whether or not good formability was achieved in a free bulge test Numerical analysis was also used. The workpiece was Al 1100-O with a thickness of 1.27mm and the coil was made from copper CW004A, which has good electrical conductivity and is suitable for electrical components.

A Study on Double Bottom Structural Criterion of Oil Tanker under DWT 500 (재화중량 500톤 미만 유조선의 이중저구조기준 연구)

  • Lee, Sang-Gab;Yoon, Yeo-Hoon;Bae, Jun-Yong
    • Journal of Korea Ship Safrty Technology Authority
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    • s.23
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    • pp.2-13
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    • 2007
  • With the effectuation of the amendment of MARPOL 73/78 on 5 April 2005, enforcement regulations of Marine Pollution Prevention Act were revised in domestic on 12 March 2005 that double hull structure was required to the small single bottom oil tankers under DWT(deadweight tonnage) 500 ton for the protection of the marine pollution casualties. The objective of this study is to develop the double bottom structure of small oil tanker under DWT 500 ton with superior crashworthiness and to establish its suitable standard to double bottom structure. The promoting strategy of this R&D is classified into the crashworthy structural analysis of small oil tankers using LS/DYNA3D code and the examination of their damage stabilities according to tonnage. It could be thought that the desirable inner bottom height should be above the B/7.5 and its minimum height 0.65m for the domestic small oil tanker under DWT 500ton.

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Comparisons of Multi Material ALE and Single Material ALE in LS-DYNA for Estimation of Acceleration Response of Free-fall Lifeboat (자유낙하식 구명정의 가속도 응답 추정을 위한 LS-DYNA 에서의 다중물질 ALE 와 단일물질 ALE의 비교)

  • Bae, Dong-Myung;Zakki, Ahmad Fauzan
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.6
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    • pp.552-559
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    • 2011
  • An interest in Arbitrary Lagrangian Eulerian (ALE) finite element methods has been increased due to more accurate responses in Fluid-Structure Interaction(FSI) problems. The multi-material ALE approach was applied to the prediction of the acceleration response of free-fall lifeboat, and its responses were compared to those of the single-material ALE one. It could be found that even though there was no big difference in the simulation responses of two methods, the single-material and multi-material ALE ones, the latter multi-material ALE method showed a little bit more close response to those of experimental results compared to the former single-material ALE one, especially in the x- and z-direction acceleration responses. Through this study, it could be found that several parameters in the ALE algorithms have to be examined more carefully for a good structural safety assessment of FSI problems.

The Study on Evaluation of Human Body Injury by Explosion of Portable Butane Gas Range (부탄연소기 폭발로 인한 인체 상해 평가에 관한 연구)

  • Kim, Eui Soo;Shim, J.H.;Kim, J.P.;Park, N.K.
    • Journal of the Korean Society of Safety
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    • v.31 no.3
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    • pp.60-67
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    • 2016
  • The gas leak and explosion accident is able to give a fatal injury to nearby people from the explosion center and interest in effect of the explosion on the human body is increased. Accidents by Portable Butane Gas Range of a gas explosion accident occupy the most share. As a result, the injury on the human body frequently occur. However, It is situation that are experiencing difficulties in consequence analysis of explosion accidents owing to shortage of explosion power data and lack of research on the effect of the human body by the gas explosion. This paper acquire human injury data by performing the actual explosion experiment with Portable Butane Gas Range and evaluate power by explosion and effect of explosion on the human body to perform explosion simulation with LS-DYNA program. It is intended to contribute to the exact cause of the accident investigation and the same type of accident prevention.

Development of Guardrail End Treatment System using LS-DYNA (LS-DYNA를 이용한 차량방호울타리 단부처리 시설의 개발)

  • IN, Younggun;Shin, Kwanghee;Bae, Kihun
    • Journal of the Society of Disaster Information
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    • v.12 no.3
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    • pp.279-285
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    • 2016
  • Road sides safety barrier system is the last safety during traffic accident. The structural performance of a roadside safety barrier should be kept above expectations. It is possible to protect the passenger's life. End treatment part is installed in the end of the barrier it prevents a phenomenon in which for the vehicle for the guardrail during a vehicle collision it is facility of the absorbing of car crashed impact. By repeated analysis through computer simulation for improving the vehicle crash it will be able to develop crash barriers to respond appropriately to various parameters.

Fast fabrication of amphibious bus with low rollover risk: Toward well-structured bus-boat using truck chassis

  • Mehrmashhadi, Javad;Mallet, Philippe;Michel, Paul;Yousefi, Amin Termeh
    • Smart Structures and Systems
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    • v.24 no.4
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    • pp.427-434
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    • 2019
  • This study investigates the structural integrity of the amphibious tour bus under the rollover condition. The multi-purpose bus called Dual Mode Tour Bus (DMTB) which explores on land and water has been designed on top of a truck platform. Prior to the fabrication of new upper body and sailing equipment of DMTB, computational analysis investigates the rollover protection of the proposed structure including superstructure, wheels, and axles. The Computer-Aided Design (CAD) of the whole vehicle model is meshed and preprocessed under high performance using the Altair HyperMesh to attain the best mesh model suited for finite element analysis (FEA) on the proposed system. Meanwhile, the numerical model is analyzed by employing LS-DYNA to evaluate the superstructure strength. The numerical model includes detail information about the microstructure and considers wheels and axles as rigid bodies but excludes window glasses, seats, and interior parts. Based on the simulation analysis and proper modifications especially on the rear portion of the bus, the local stiffness significantly increased. The vehicle is rotated to the contact point on the ground based on the mathematical method presented in this study to save computational cost. The results show that the proposed method of rollover analysis is highly significant not only in bus rollover tests but in crashworthiness studies for other application. The critical impartments in our suggested dual-purpose bus accepted and passed "Economic Commission for Europe (ECE) R66".