• Title/Summary/Keyword: LED insulation layer

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Heat dissipation of Al2O3 Insulation layer Prepared by Anodizing Process for Metal PCB (Metal PCB에 있어서 양극산화법으로 제작한 Al2O3절연막의 방열특성)

  • Jo, Jae-Seung;Kim, Jeong-Ho;Ko, Sang-Won;Lim, Sil-Mook
    • Journal of the Korean institute of surface engineering
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    • v.48 no.2
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    • pp.33-37
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    • 2015
  • High efficiency LED device is being concerned due to its high heat loss, and such heat loss will cause a shorter lifespan and lower efficiency. Since there is a demand for the materials that can release heat quickly into the external air, the organic insulating layer was required to be replaced with high thermal conductive materials such as metal or ceramics. Through anodizing the upper layer of Al, the Breakdown Voltage of 3kV was obtained by using an uniform thickness of $60{\mu}M$ aluminum oxide($Al_2O_3$) and was carried out to determine the optimum process conditions when thermal cracking does not occur. Two Ni layers were formed above the layer of $Al_2O_3$ by sputtering deposition and electroplating process, and saccharin was added for the purpose of minimizing the remain stress in electroplating process. The results presented that the 3-layer film including the Ni layer has an adhesive force of 10N and the thermal conductivity for heat dissipation is achieved by 150W/mK level, and leads to improvement about 7 times or above in thermal conductivity, as opposed to the organic insulation layer.

A Study on High Power LED Lamp Structures (COB LED 램프 패키징 방열 특성과 신뢰성에 관한 연구)

  • Hong, Dae-Woon;Lee, Song-Jae
    • Korean Journal of Optics and Photonics
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    • v.21 no.3
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    • pp.118-122
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    • 2010
  • We fabricated a high power LED lamp structure which utilizes the modified COB concept based on an MCPCB with insulation layer partially removed. In the proposed structure, no insulation layer exists between the LED chip and the metal base. As a result, the heat generated in the chip is easily dissipated through the metal base. In actual measurement as well as in thermal simulation, the fabricated LED lamp structure showed superb thermal properties, compared to the SMD LED lamp attached on an MCPCB or the LED lamp based on conventional COB concept.

Low Temperature Co-firing of Camber-free Ceramic-metal Based LED Array Package (세라믹-금속 기반 LED 어레이 패키지의 저온동시소성시 휨발생 억제 연구)

  • Heo, Yu Jin;Kim, Hyo Tae
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.4
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    • pp.35-41
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    • 2016
  • Ceramic-metal based high power LED array package was developed via thick film LTCC technology using a glass-ceramic insulation layer and a silver conductor patterns directly printed on the aluminum heat sink substrate. The thermal resistance measurement using thermal transient tester revealed that ceramic-metal base LED package exhibited a superior heat dissipation property to compare with the previously known packaging method such as FR-4 based MCPCB. A prototype LED package sub-module with 50 watts power rating was fabricated using a ceramic-metal base chip-on-a board technology with minimized camber deformation during heat treatment by using partially covered glass-ceramic insulation layer design onto the aluminum heat spread substrate. This modified circuit design resulted in a camber-free packaging substrate and an enhanced heat transfer property compared with conventional MCPCB package. In addition, the partially covered design provided a material cost reduction compared with the fully covered one.

AC Breakdown Strength According to Crystallinity and Diffusion of Crosslink By-products by Annealing of XLPE (XLPE의 열처리에 의한 결정화도, 가교부산물의 확산에 따른 교류파괴전압 특성)

  • Kim, Young-Ho;Lee, Sang-Jin;Lee, Seung-Yop;Choi, Myung-Kyu
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.1608-1610
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    • 2000
  • In this work, the effect of annealing on physical and electrical properties of XLPE cable insulation was investigated. One sample was non-annealed and the other two samples were treated under air circulated oven at 80$^{\circ}C$ for five and ten days. In the DSC patterns of annealed specimen, new peaks appeared at near 80$^{\circ}C$ as a proof of thermal history. The degree of crystallinity increased by annealing effect. In the FT-IR spectrums, the change of absorbances to acetophenone and cumyl alcohol were observated according to the radial direction of cable insulation. They slowly diffused into both semi-conductive layer of the cable in proportion to annealing time and lastly led to near equilibrium state through cable insulation. The AC breakdown strength did not increased but the values were stabilized by effects of crystallinity and diffusion of by-products.

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Comparison of Environmental Conditions and Insulation Effect between Air Inflated and Conventional Double Layer Greenhouse (공기주입 및 관행 이중피복온실의 재배환경 및 단열성능 비교)

  • Jayasekara, Shanika N.;Na, Wook H.;Owolabi, Abdulhameed B.;Lee, Jong W.;Rasheed, Adnan;Kim, Hyeon T.;Lee, Hyun W.
    • Journal of Bio-Environment Control
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    • v.27 no.1
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    • pp.46-53
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    • 2018
  • This study was conducted to determine which greenhouse provided good environmental conditions for strawberry production, and performed better at conserving energy. Temperature, RH, VPD, $CO_2$, solar radiation, yield, and fuel consumption were the parameters analyzed. The temperatures of both greenhouses were well controlled in order to provide optimal day and night temperatures for strawberry production. The air inflated double layer greenhouse had higher RH values (more than 90% at night), which led to higher disease occurrence, in comparison to the conventional double layer greenhouse. Furthermore, the air inflated double layer greenhouse had lower VPD values than the conventional double layer greenhouse. Therefore, better RH and VPD were observed in the conventional double layer greenhouse. Higher $CO_2$ concentration was observed in the air inflated double layer greenhouse while the conventional double layer greenhouse ventilated better than the air inflated greenhouse, because of its side ventilators. Moreover, higher solar radiation in the conventional double layer greenhouse resulted in higher yield, in comparison to the air inflated double layer greenhouse. Thus, we can conclude that the conventional double layer greenhouse provided a better environment for crop growth, in comparison to the air inflated double layer greenhouse. Regarding fuel consumption, the air inflated double layer greenhouse had lower fuel consumption than the conventional double layer greenhouse. Therefore, from an energy consumption point of view, we can conclude that the air inflated double layer greenhouse performed better than the conventional double layer greenhouse.

Numerical analysis of CZ growth process for sapphire crystal of 300 mm length: Part I. Influence of hot zone structure modification on crystal temperature (300 mm 길이의 사파이어 단결정 대한 CZ성장공정의 수치해석: Part I. 핫존 구조 변경이 결정 온도에 미치는 영향)

  • Shin, Ho Yong;Hong, Su Min;Kim, Jong Ho;Jeong, Dae Yong;Im, Jong In
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.6
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    • pp.265-271
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    • 2013
  • Czochralski (CZ) growth process is one of the most important techniques for growing high quality sapphire single crystal for LED application. In this study, the inductively-heated CZ growth processes for the sapphire crystal of 300 mm length have been analyzed numerically using finite element method. The hot zone structures were modified with the crucible geometry change and the additional insulation layer installed above the crucible. The results show that the solid-liquid interface height decreased from about 80 mm at initial stage to 40 mm after mid-stage due to achieve the growth speed balance. Also the optimal input power of the modified system was similar with the original one due to the compensation effects of the crucible geometry and additional insulation. The crystal temperature grown by the modified CZ grower was increased about 10 K than the original one. Therefore the sapphire crystal of 300 mm height was grown successfully.