• Title/Summary/Keyword: LED inspection system

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Classification of Surface Defect on Steel Strip by KNN Classifier (KNN 분류기에 의한 강판 표면 결함의 분류)

  • Kim Cheol-Ho;Choi Se-Ho;Kim Gi-Bum;Joo Won-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.80-88
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    • 2006
  • This paper proposes a new steel strip surface inspection system. The system acquires bright and dark field images of defects by using a stroboscopic IR LED illuminator and area camera system and the defect images are preprocessed and segmented in real time for feature extraction. 4113 defect samples of hot rolled steel strip are used to develop KNN (k- Nearest Neighbor) classifier which classifies the defects into 8 different types. The developed KNN classifier demonstrates about 85% classifying performance which is considered very plausible result.

Classification of Surface Defects on Steel Strip by KNN Classifier (KNN 분류기에 의한 강판 표면 결함의 분류)

  • Kim C.H.;Choi S.H.;Joo W.J.;Kim K.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.379-383
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    • 2005
  • This paper proposes a new steel strip surface inspection system. The system acquires bright and dark field images of defects by using a stroboscopic IR LED light and area camera system and the defect images are preprocessed and segmented in real time for feature extraction. 4113 defect samples of cold roll steel strips are used to develop KNN (k-Nearest Neighbor) classifier which classifies the defects into 8 different types. The developed KNN classifier demonstrates about 85% classifying performance which is considered very plausible result.

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Primer Coating Inspection System Development for Automotive Windshield Assembly Automation Facilities (자동차 글라스 조립 자동화설비를 위한 프라이머 도포검사 비전시스템 개발)

  • Ju-Young Kim;Soon-Ho Yang;Min-Kyu Kim
    • Journal of Sensor Science and Technology
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    • v.32 no.2
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    • pp.124-130
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    • 2023
  • Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.

Development of Dual Energy Radiation Detector (이중 에너지 방사선 검출기 개발)

  • Yeo, Hwa-Yeon
    • Journal of the Korean Society of Radiology
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    • v.4 no.3
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    • pp.5-11
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    • 2010
  • In this paper, we are suggested development of dual-mode detector for dual-energy digital radiography. Design of dual-energy radiography module for commercial BIS (Baggage Inspection System) is used in the spectrum of the X-ray generator and detector for dual-mode features and radiological characteristics were analyzed. BIS suggestl on the image detector module being used to target X-ray tube to simulate X-ray spectrum and simulated spectrum to offer through the new radiographic characteristics of the detector modules were investigated. Using X-ray experiments with an increase in the thickness of the copper filter low energy detector (LED) and high-energy detector (HED) as the difference between the output signal increases. HED, especially in the size of the output signal decreases with increasing thickness of the copper filter was found.

A Machine Vision System for Inspecting Tape-Feeder Operation

  • Cho Tai-Hoon
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.6 no.2
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    • pp.95-99
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    • 2006
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and to inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++ on Windows with easily usable GUI. Using this system, we can automatically measure and inspect the quality of ail feeders in production process by analyzing the measurement results statistically.

Development of Automated Surface Inspection System using the Computer V (컴퓨터 비젼을 이용한 표면결함검사장치 개발)

  • Lee, Jong-Hak;Jung, Jin-Yang
    • Proceedings of the KIEE Conference
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    • 1999.07b
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    • pp.668-670
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    • 1999
  • We have developed a automatic surface inspection system for cold Rolled strips in steel making process for several years. We have experienced the various kinds of surface inspection systems, including linear CCD camera type and the laser type inspection system which was installed in cold rolled strips production lines. But, we did not satisfied with these inspection systems owing to insufficient detection and classification rate, real time processing performance and limited line speed of real production lines. In order to increase detection and computing power, we have used the Dark Field illumination with Infra_Red LED, Bright Field illumination with Xenon Lamp, Parallel Computing Processor with Area typed CCD camera and full software based image processing technique for the ease up_grading and maintenance. In this paper, we introduced the automatic inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms. As a result of experiment, under the situation of the high speed processed line(max 1000 meter per minute) defect detection is above 90% for all occurred defects in real line, defect name classification rate is about 80% for most frequently occurred 8 defect, and defect grade classification rate is 84% for name classified defect.

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Design of Drawing Conformity Inspection System Based on Vision Recognition (열전발전을 활용한 에너지절감형 LED 조명 설계)

  • Kim, Myeong-Ho;Jeon, Jae-Hwan;Oh, Am-Suk
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.10a
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    • pp.854-855
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    • 2013
  • 최근 국내 전력공급 문제에 따라 다양한 에너지절감형 기술과 제품이 연구되고 있다. 특히 국내 기준 전체 전력 소비량의 약 20%를 차지하는 조명분야에서는 기존 조명을 대체할 친환경, 고효율 LED 조명에 대한 기술이 대두되고 있다. LED 조명은 원리의 특성상 광효율과 비례하여 LED 접합부 온도가 상승하며 이는 광효율과 수명을 저하시킨다. 이에 다양한 방열기술이 LED 조명기술의 핵심이라 할 수 있다. 본 논문에서는 LED 모듈 접합부의 발열을 열전소자를 활용하여 열전발전 함으로써 에너지를 절감하고, 열회수를 통한 방열효과를 제공 하는 LED 조명을 제안한다.

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A Study for Developing of Rail Bridge Inspection Robot (철도교량 자동화 로봇 개발을 위한 기초 연구)

  • Koo, Ja-Kyung;Hwang, In-Ho;Lee, Jong-Seh;Lee, Tai-Sik
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.188-193
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    • 2008
  • According to introduce KTX in Korea, rail-road bridge section of KTX was increased approximately 50% of the total length. Bridge is required periodic inspection and check to prevent accident and hazard because various damage which have effects on traffic and replacement of damaged parts is difficult. Specifically, the train as large-scale transportation because accidents led to great damage, preventing these accidents are critical. Well-organized management and maintenance systems are required to prevent the accidents. In the case of roadway bridge, bridge inspection vehicle is used to deploy inspectors in roadway bridge. However, this method requires a lot of time and efforts, and inspectors are exposed to potential hazard. Also, surrounding environment like poor lighting system or electric wire could harm the inspector while repairing. Due to this reason, automatic repairing and inspecting system have been introduced to replace the old methods. Management system of the railroad bridge track for trains uses various advanced equipments, but whereas roadway bridge management system is lacking these efforts. As a result of that, this study looks over the existing management method. and review the method to apply the Bridge Inspection Robot in railroad bridge. Moreover, this study suggests future management technology using inspection robot.

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An Inspection System for Measuring Feeding Accuracy of Tape Feeders (테이프 피더의 부품공급 정밀도 측정을 위한 검사 시스템)

  • Jo, Tae-Hun;Lee, Seong-Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.7
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    • pp.573-577
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    • 2002
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++on Windows NT with easily usable GUI. Using this system, we can automatically measure and inspect the quality of all feeders in production process by analyzing the measurement results statistically.

Development of an In-Pipe Inspection and Cleaning Robot (배관 검사 및 청소 로봇의 개발)

  • Choi, Hyeung-Sik;Na, Won-Hyun;Kang, Dong-Wan;Kang, Hyung-Suk;Jeon, Ji-Gwang;Kim, Hyun-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.5
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    • pp.662-671
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    • 2009
  • In this paper, a robot was developed for in-pipe cleaning and inspecting a large number of circular in-pipes of sea plants, ships, and buildings. A pressure generation mechanism was devised to inspect circular in-pipes with different diameters and to move up and down slant or perpendicular slopes in-pipes. For inspection of the dark inner side of the pipe, a light system using LED which dissipats small electricity was developed. Also, a design method was analyzed to decide the capacity of driving motor for the robot when the mass and maximum velocity of the robot are identified. The robot developed based on the design specification, was tested to verify the performance of the pressure generation mechanism. In addition, a control system was developed for the test.