• Title/Summary/Keyword: LED 방열

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Optimization of Heatsink and Analysis of Thermal Property in 75W LED Module for Street Lighting (75W급 LED 가로등 모듈의 방열판 최적화와 열특성 분석)

  • Lee, Seung-Min;Lee, Se-Il;Yang, Jong-Kyung;Lee, Jong-Chan;Park, Dae-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.3
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    • pp.609-613
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    • 2010
  • In this paper, we optimized and simulated the heatsink of 75W LED module for street lighting and evaluated the optical properties with the manufactured heatsink. the structure of LED package make simple as chip and heatslug and thermal flow is analyzed by using the FEM(Finite Element Method) with CFdesign V10. Also, we measured the temperature of heatsink and evaluated the optical properties with infrared thermal image camera and integrated sphere system for luminous flux in $1\;[m^3]$ box. As results, Heatsink optimized in 3 mm pin thickness, 6 mm base thickness and 16 number of pin count by using Heatsink-designer and got the results which is the temperature of $47.37\;[^{\circ}C]$ and thermal resistance of $0.48407\;[W/^{\circ}C]$. In thermal flow simulation, the temperature of heatsink decreased from $51.54\;[^{\circ}C]$ to $51.51\;[^{\circ}C]$ and the temperature of heatsink by the time in real measurement decreased from $47.03\;[^{\circ}C]$ to $46.87\;[^{\circ}C]$. Moreover, we improve 0.68 % in the decreased ratio of the luminous flux.

Development of a High Efficient LED System for the Plant Growth (고효율 LED 식물재배 시스템 개발)

  • Hwang, Jong-Dae;Ko, Dong-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.121-129
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    • 2014
  • This study was carried out to develop an efficient plant growth system that can be controlled by altering the wavelength and illumination using a LED module. If it is possible to develop a system that can be controlled in this manner, utilizing different characteristics in the meaningful wavelength band depending on the growth time or type of plant, the plant growth conditions can be optimized. In order to this, red, green, blue and white LEDs are arrayed in a rectangle, consisting of LED modules which can be combined with each other. Consequently, the array can be used to select the optimal light conditions with monochromatic red, green, blue and white LEDs, or mixed LEDs, for plant growth. Experiments on the characteristics of the wavelengths to evaluate the efficiency of the plant growth system were performed. The usefulness of the system was demonstrated through a cultivation test involving several special plants.

Analysis of Heat Dissipation Characteristics for Standard 25 [W] LED Module of Korea Expressway Corporation: Using CFD Analysis (CFD 해석을 이용한 한국도로공사 표준 25 [W] LED 모듈의 방열 특성 분석)

  • Lee, Se-Il;Her, In-Sung;Lee, A-Ram;Jung, Min-Joo;Yu, Young-Moon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.8
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    • pp.541-546
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    • 2014
  • Korea Expressway Corporation established standard of LED lighting fixture in Dec. 2013. To raise compatibility, the standard requires a fixed form and it is applied to street lights and tunnel lights, etc. Because streetlight has different circumstance condition from tunnel light that is down light and exposed to constant wind velocity over height of 8 meters, in case of LED module which has the same shape, characteristic of radiant heat can be different. In this paper, we designed 25 [W] LED Module that is designated by standard of Korea Expressway Corporation and analyzed characteristics of radiant heat about natural convection and forced convection. It is dropped 10.12[$^{\circ}C$] that max temperature is decreased by increasing 20 mm of bended height of heatsink at the condition of natural convection. Radiant heat characteristic of bended height 35 mm became 78.08[$^{\circ}C$] at the condition of natural convection, 55.30[$^{\circ}C$] at the condition of forced convection so that 22.78[$^{\circ}C$] is decreased that is 29.1[%] decrease. Bended height 55mm became 67.96[$^{\circ}C$] at the condition of natural convection, 48.04[$^{\circ}C$] at the condition of forced convection so that 19.92[$^{\circ}C$] is decreased that is 29.3% decrease.

Thermal Design of 21 W LED Light Engine Using Thermal Conductive Plastic (열전도성 플라스틱을 이용한 21 W급 LED Light Engine의 방열설계)

  • Choi, Won-Ho;Choi, Doo-Ho;Lee, Jin-Yeol;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.208-212
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    • 2015
  • This study will design the structural optimization of 21 W LED heat sink using the thermal conductive plastic materials. The thermal conductive plastic heat sink is inferior to aluminum heat sinks in thermal properties. This study will solve this problem using formability of thermal conductive plastic heat sink. A heat sink was optimized in terms of the number, and the thickness of fins and the base thickness of the heat sink, using the Heatsinkdesigner software. Also by using SolidWorks Flow simulation and thermal analysis software, the thermal characteristics of the heat sink were analyzed. As the result, the optimized heat sink has 17 fins, which are 1.5 mm thick and a 3.7 mm-thick base. The highest and the lowest temperature were $51.65^{\circ}C$ and $46.24^{\circ}C$ respectively. Based on these results, The thermal conductive plastic heat sink is considered possible to overcome heating problem when designing in complex structure.

The UV LED Bar Optimal Design with Human Detection and Control Function (인체 감지 제어 기능을 갖는 UV LED Bar의 최적 설계)

  • Kim, Chang-Sun;Lee, Jae-Hak;Goh, Young-Jin
    • The Journal of the Korea institute of electronic communication sciences
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    • v.12 no.6
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    • pp.1219-1226
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    • 2017
  • In this paper, it is performed the optimal design of the UV LED bar which can be used variously. The UV LED Bar emits ultraviolet rays, so it is important to emit ultraviolet rays constantly for the purpose of use. In order to emit a certain amount of ultraviolet rays as ever, the ultraviolet ray emission should be driven by a constant current source within the operable input voltage range. And also the heat dissipation is particularly important because of the long ultraviolet emission retention time due to the UV utilization characteristics. In addition, since human body protection is essential, the algorithm is configured to operate according to human body detection using distance sensor and Bluetooth. Three 365nm UV LEDs were used in series to emit ultraviolet UVA, operating at the constant current of 500mA with an efficiency of 87.5% and a power consumption of 6.006W. The ultraviolet radiation dose was measured at $5.35mW/cm^2$ at the distance of 10 cm when measured by the Lutron ultraviolet measuring instruments.

COB, COH Package LED Module Thermal Analysis Simulation (COB, COH Package LED Module 열 해석 시뮬레이션)

  • Choi, Keum-Yeon;Eo, Ik-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.11
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    • pp.5117-5122
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    • 2011
  • In this paper, thermal analysis simulation program by taking advantage of COMSOL Multiphysics, LED Module for the production of the most preferred package type, omitting the COH Type COB Type and board simulation of the thermal analysis is in progress. LED Module that passes through the Heat-sink of the simulation results, depending on the location of the COB Type Max. Approximately $78^{\circ}C$ ~ Min. Approximately $62^{\circ}C$, COH Type the Max. Approximately $88^{\circ}C$ ~ Min. Approximately $67^{\circ}C$ has been confirmed that the temperature stability. Compared with COB Type Max. AIthough temperature difference is about $10^{\circ}C$, Min. At a temperature of about $5^{\circ}C$ confirmed to be enough to reduce the gap, LED Point confirming the results of the temperature curves for COB Type Max. Approximately $100^{\circ}C$ ~ Min. Approximately $77^{\circ}C$, COH Type the Max. Approximately $100^{\circ}C$ ~ Min. Approximately $86^{\circ}C$ temperature stability was confirmed that, COB Type COH Type, compared to approximately $10^{\circ}C$ temperature was higher.

Design and Fabrication of Heat Sink for Vehicle LED Headlamp Using Thermally-Conductive Plastics (열전도성 플라스틱을 적용한 자동차 LED 전조등 방열구조 연구)

  • Kim, Hyeong Jin;Lee, Dong Kyu;Park, Hyun Jung;Yang, Hoe Seok;Na, Pil Sun;Kwak, Joon Seop
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.8
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    • pp.544-549
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    • 2015
  • Since LEDs (light emitting diodes) have many advantages as a light source in vehicle headlamp, such as good reliability, energy and space saving, and flexible headlamp design. On the other hand, the dependence of its performance and life on temperature have great influence on its practical use. In this study, design and fabrication of heat sink for vehicle LED headlamp were performed using thermally-conductive plastics. This study focused on the effective heat sink structure with limited space in the vehicle LED headlamp. We designed two different prototype of heat sink by thermal simulation using SolidWorks program, which had excellent temperature characteristics. The two different prototype of heat sink were fabricated by injection molding with thermally-conductive plastics. The results showed that LED $T_j$ (junction temperature) of sample B (model 1) and sample C (model 1, 2) was below then $165^{\circ}C$ when applying the thermally-conductive plastics in heat sink of vehicle LED headlamp.

A Study on the Optimum Design of Heat Sink for Radiant Heat of LED Lighting (LED 조명의 방열을 위한 히트싱크의 최적 설계에 관한 연구)

  • Jang, Han-I;Lee, Dong-Ryul
    • Proceedings of the KAIS Fall Conference
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    • 2012.05b
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    • pp.680-684
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    • 2012
  • 본 연구는 히트싱크의 효율적인 설계를 위하여 히트싱크 휜의 형상을 변화시켜 냉각성능에 대한 연구를 수행하였다. 휜의 형상을 Vertical, Round, S-Curve, Triangle의 네 가지와 휜의 개수를 16개와 64개로 설계해, 총 8가지로 설계 및 해석 하였다. 이와 같이 설계된 히트싱크는 Fluent 6.3.26 으로 수치해석 하였고, 해석 결과 약간의 형상을 변경하는 것 보다는 휜의 개수를 늘리는 것이 냉각성능을 높이는데 더 효과적인 것으로 드러났다. 히트싱크의 온도분포와 열전달계수에 대한 수치해석을 통해 휜의 개수가 64개이고 S-Curve의 형태에서 냉각성능이 가장 우수한 것으로 나타났다.

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Predicting Thermo-mechanical Characteristics from the 2nd Phase Fraction of Al-AlN Composites for LED Heat Sinks with FEM (유한요소해석을 이용한 방열용 Al-AlN 복합재의 제2상 분율에 따른 열-기계적 특성예측)

  • Yoon, Juil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.137-142
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    • 2018
  • With the development of the electronic-materials industry, multi-functional metal-composite materials with high thermal conductivity and low thermal expansion must be developed for high reliability and high life expectancy. This paper is a preliminary study on the manufacturing technology of gas reaction control composite material, focusing on the prediction of the equivalent thermal properties of Al-AlN composite materials. Numerical equivalent property values are obtained by using finite element analysis and compared with theoretical formulas. Al-AlN composite materials should become the optimal composite material when the proportion of the reinforcing phase is less than 0.5.

A study on the design and cooling of the heat sink with hybrid structure of conductive polymer composite and metal (열전도성 고분자 복합소재/금속 소재 하이브리드 구조의 방열기구 설계 및 방열특성에 관한 연구)

  • Yoo, Yeong-Eun;Kim, Duck Jong;Yoon, Jae Sung;Park, Si-Hwan
    • Design & Manufacturing
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    • v.10 no.3
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    • pp.14-19
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    • 2016
  • Thermally or electrically conductive filler reinforced polymer composites are extensively being developed as the demand for light weight material increases rapidly in industiral applications need good conductivity such as heat sink of the electronics or light. Carbon or ceramic materials like graphite, carbon nanotube or boron nitride are typical conductive fillers with good thermal or electical conductivity. Using these conductive fillers, the polymer composites in the market show wide range of thermal conductivity from approximately 1 W/mK to 20 W/mK, which is quite enhanced considering the thermal conductivity lower than 0.5 W/mK for most polymeric materials. The practical use of these composites, however, is yet limited to specific applications because most composites are still not conductive enough or too difficult to process, too brittle, too expensive for higher conductivity. For practical use of conductive composite, the thermal conductivity required depending on the heat releasing mode are studied first for simplified unit cooling geometry to propose thermal conductivities of the composites for reasonable cooling performance comparing with the metal heat sink as a reference. Also, as a practical design for heat sink based on polymer composite, composite and metal sheet hybrid structures are investigated for LED lamp heat sink and audio amplication module housing to find that this hybrid structure can be a good solution considering all of the cooling performance, manufacturing, mechanical performance, cost and weight.