• Title/Summary/Keyword: LDC Converter

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A Novel Integrated Battery Charger Structure for Multiple Charge and V2G application for Electric Vehicles (전기자동차의 다중충전 및 V2G 응용을 위한 새로운 통합 배터리 충전기구조)

  • Vu, Hai-Nam;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2016.11a
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    • pp.13-14
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    • 2016
  • This paper has introduces a novel Integrated On-board Charger (IOBC) to reduce the size, weight and cost of power conversion stages in Electric Vehicles (EVs). The IOBC is composed of an OBC and a low voltage dc-dc converter (LDC). The IOBC includes a bidirectional ac-dc converter and a bidirectional full-bridge converter with an active clamp circuit. The LDC converter is a hybrid topology combining an active clamped full-bridge converter and a forward converter derived from the Weinburg converter topology. Unlike conventional OBC, the proposed IOBC is compact and the LDC converter of it can achieve a higher efficiency. In addition, the LDC converter of the proposed IOBC can achieve high step-down voltage conversion ratio, no circulating current, no reverse recovery current of the rectifier diodes and small ripple current of output inductor on the auxiliary battery. A 1kW hardware of the LDC converter is implemented to verify the performances of the proposed IOBC.

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Development of 2KW Power Bidirectional LDC for Electrical Vehicle (전기차량용 2kW급 양방향 LDC 개발)

  • Do, Wang-Lok;Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.1
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    • pp.65-72
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    • 2016
  • In this paper, we developed a bidirectional LDC(Low DC-DC converter) for vehicle which is composed of a full bridge converter and a current doubler at the second side. The LDC is a converter that converts DC input from one side to DC output on the other side, and the converter which was developed in this thesis is capable of transferring power in both directions. It has been verified that the developed LDC has 90% efficiency at 1400W and approximately 85% efficiency at 2KW.

A Study on OBC Integrated 1.5kW LDC Converter for Electric Vehicle. (전기자동차용 OBC 일체형 1.5kW급 LDC 컨버터에 대한 연구)

  • Kim, Hyung-Sik;Jeon, Joon-Hyeok;Kim, Hee-Jun;Ahn, Joon-Seon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.4
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    • pp.456-465
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    • 2019
  • PHEV(Plug in Hybrid Electric Vehicle) and BEV(Battery Electric Vehicle) equip high voltage batteries to drive motor and vehicle electric system. Those vehicle require OBC(On-Board Charger) for charging batteries and LDC(Low DC/DC Converter) for converting from high voltage to low voltage. Since the charger and the converter actually separate each other in electrical vehicles, there is a margin to reduce the vehicle weight and area of installation by integration two systems. This paper studies a 1.5kW LDC converter that can be integrated into an OBC using an isolated current-fed converter by simplifying the design of LDC transformers. The proposed LDC can control the final output voltage of the LDC by using a fixed arbitrary output voltage of the bidirectional buck-boost converter, so that Compared to the existing OBC-LDC integrated system, it has the advantage of simplifying the transformer design considering the battery voltage range, converter duty ratio and OBC output turn ratio. Prototype of the proposed LDC was made to confirm normal operation at 200V ~ 400V input voltage and maximum efficiency of 91.885% was achieved at rated load condition. In addition, the OBC-LDC integrated system achieved a volume of about 6.51L and reduced the space by 15.6% compared to the existing independent system.

A Novel Two-Stage Power Converter suitable for 1MHz-LDC of Electric Vehicles. (전기자동차용 1MHz LDC에 적합한 새로운 2단계 전력변환기)

  • Tuan, Tran Manh;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2018.11a
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    • pp.51-53
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    • 2018
  • The Low Voltage DC-DC converters (LDCs) of the Electric Vehicles require high power density and high efficiency operation over the wide range of load and input voltage variations. This paper introduces a novel topology which combines three 1 MHz Half-Bridge (HB) LLC resonant converters and an Inverting Buck-Boost (IBB) converter to adjust the output voltage without frequency modulation. The switching frequency of the proposed converter is fixed at 1MHz to achieve a constant frequency operation for the resonant converter. In the proposed topology GaN FETs and planar transformers are employed to optimize the converter operation at high frequency. A 1 MHz/1.8 kW prototype converter is built to verify the feasibility and the validity of the proposed LDC topology.

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Interleaved Bi-directional LDC with Soft-switching for 48V system of Mild-HEV (Mild-HEV용 48V 시스템에 적용되는 소프트 스위칭 방식의 인터리브드 양방향 LDC)

  • Lee, Jong-Young;Lee, Soon-Ryung;Baek, Seung-Ho;Lee, Kang-Hyun;Won, Chung-Yuen
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.401-402
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    • 2016
  • This paper presents interleaved bi-directional LDC(Low DC-DC converter) with soft-switching for 48V system of Mild-HEV(Hybrid Electric Vehicles). The proposed LDC is composed of interleaved bi-directional converter and small resonant inductor and capacitors. Comparing the conventional converter, the proposed LDC improves the problem of switching loss by employing soft-switching. In this paper, mode analysis is described in detail for operating the soft-switching. The proposed LDC is verified by PSIM simulation.

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Design and Implementation of 1.8kW bi-directional LDC with Parallel Control Strategy for Mild Hybrid Electric Vehicles (병렬제어기법이 적용된 1.8kW급 마일드 하이브리드 양방향 LDC 설계 및 구현)

  • Kim, Hyun-Bin;Jeong, Jea-Woong;Bae, Sungwoo;Kim, Jong-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.1
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    • pp.75-81
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    • 2017
  • This paper presents a design and parallel control strategy of 1.8 kW low-voltage DC-DC converter (LDC) for mild hybrid electric vehicles to improve their power density, system efficiency, and operation stability. Topology and control scheme are important on the LDC for mild hybrid electric vehicles to achieve high system efficiency and power density because of their very low voltage and large current in input and output terminals. Therefore, the optimal topological structure and control algorithm are examined, and a detailed design methodology for the power and control stages is presented. A working sample of 1.8 kW LDC is designed and implemented by applying the adopted topology and control strategy. Experimental results indicate 92.45% of the maximum efficiency and 560 W/l of power density.

A Development of Active Clamp Forward Converter for low Rated Power LDC (Active Clamp 방식의 포워드 컨버터를 이용한 소용량 LDC)

  • Bang, HyoJin;Kim, HeonHee;Lee, JongHyeok;Kwon, TaeSuk
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.403-404
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    • 2014
  • 전기 자동차 및 하이브리드 자동차는 차량의 12V 부하에 전원을 공급하고 12V 배터리를 충전시키기 위해 DC/DC 컨버터를 사용한다. 이 DC/DC컨버터를 LDC(Low voltage DC/DC Converter)라 한다. 본 논문에서는 Active Clamp 방식의 포워드 컨버터를 이용하여 소용량 LDC를 개발한 내용을 소개 하였다.

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Development of the Integrated Power Converter for the Environmentally Friendly Vehicle and Validation of the LDC using Battery HILS (친환경 자동차용 통합형 전력변환장치의 개발 및 배터리 HILS를 이용한 LDC 검증에 관한 연구)

  • Kim, Tae-Hoon;Song, Hyun-Sik;Lee, Baek-Haeng;Lee, Chan-Song;Kwon, Cheol-Soon;Jung, Do-Yang
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.9
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    • pp.1212-1218
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    • 2014
  • For OBC (On-Board Charger) and LDC (Low DC-DC Converter) used as essential power conversion systems of PHEV (Plug-in Hybrid Electric Vehicle), system performance is required as well as reliability, which is need to protect the vehicle and driver from various faults. While current development processor is sufficient for embodying functions and verifying performance in normal state during development of prototypes for OBC and LDC, there is no clear method of verification for various fault situations that occur in abnormal state and for securing stability of vehicle base, unless verification is performed by mounting on an actual vehicle. In this paper, a CCM (Charger Converter Module) was developed as an integrated structure of OBC and LDC. In addition, diverse fault situations that can occur in vehicles are simulated by a simulator to artificially inject into power conversion system and to test whether it operates properly. Also, HILS (Hardware-in-the-Loop Simulation) is carried out to verify whether LDC is operated properly under power environment of an actual vehicle.

Design and Analysis of a 7kW LDC using Coupled Inductor for Heavy Hydrogen Electric Transport Vehicle (Coupled Inductor를 사용한 대형수소전기화물차용 7kW급 저전압 컨버터의 설계 및 분석)

  • Heo, Gyeong-Hyeon;Lee, Woo-Seok;Choi, Seung-Won;Lee, Il-Oun;Song, Hyung-Suk;Lee, Jun-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.1
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    • pp.37-43
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    • 2020
  • This study proposes a 7kW low-voltage DC-DC converter (LDC) using a coupled inductor (CI) for heavy hydrogen electric transport vehicles. The LDC uses a phase-shift manner for soft switching. SiC-MOSFET is used to reduce the loss of reverse recovery current through the use of a high switching frequency. LDC is require large transformer and inductor because of large output current. The size of transformer and inductor can be reduced by deviding the transformer and inductor into two pieces each. This work presents the experimental results of the proposed circuit.

Optimization Design and Implementation of DC-DC Converter(LDC) for Electric Vehicle (전기자동차용 DC-DC 컨버터 최적설계)

  • Kwon, Yong-Hyo;Kim, Seung-Mo;Kim, Pyo-Soo;Kim, Mal-Su;Nam, Kwang-Hee
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.107-108
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    • 2012
  • This paper presents design and implementation of the LDC(1.8 kW DC-DC Converter for Electric Vehicles). For Implementation of the LDC, the adapted topology is ZVS(Zero Voltage Switching) PSFB(Phase Shift Full Bridge) with Digital Control is adopted. Also, for the purpose of stable operation of the LDC in vehicle with variable electrical load condition, Continuous Voltage and Current Limit Control scheme based on PI controller are developed. According to real-car test mode, the prototype of proposed the LDC is verified with performance and stability. Thus, optimizing design and implement of the LDC are discussed, and experimental results are presented.

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