• Title/Summary/Keyword: Kanban

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A Study on Robust Design of JIT System in Uncertain Environment (불확실한 환경에서의 JIT시스템 강건설계에 관한 연구)

  • 조용욱;박명규
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.29-40
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    • 2000
  • In this paper, under JIT kanban system designed by Moeeni, each performance measures (service level, inventory level) identify the robust optimal level at a uncertain environment, and when there are multiple performance characteristics, it propose the optimal design-method and the optimal level decision-method, which consider multiple performance characteristics.

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A Decision of the Production Control Policy using Simulation in Zinc Manufacturing Process (시뮬레이션을 이용한 아연공장의 생산통제 방안의 결정)

  • Kim, Jun-Mo;Kim, Yearn-Min
    • IE interfaces
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    • v.21 no.4
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    • pp.418-434
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    • 2008
  • This paper studied issues in decision making on the production control policy of a cathode plate manufacturing process in zinc refining plant. The present production system has a long lead time from raw materials (aluminum plate) to products (cathode plate) due to many WIP inventories. Because WIP inventories are stocked at each process and moved from one place to another frequently, they are the main cause of inefficiency in the process. In this paper, to solve this problem, several production control policies have been identified and studied. Several simulation models are used to compare the performances of these production control policies. The output lead time and WIP (Work In Process) of real production system are compared with those of simulation models. PUSH, CONWIP, DBR, KANBAN and CONWIP-DBR models have been used to simulate and review the optimized production control policy that achieves the target output quantities with decreased lead time and WIP. The simulation results of each production control policy show that CONWIP and CONWIP-DBR models are the good production control policy under the present production system. Especially in present production system, CONWIP with one parameter is easier control policy than CONWIP-DBR with two parameters. Therefore CONWIP has been selected as the best optimum production control policy. With CONWIP, lead time has been reduced by 97% (from 6,653 to 187 minute) and WIP has been reduced from 1,488 to 53, compared to the present system.

A Survey-based Analysis of Agile Adoption on Performances of IT Organizations

  • Ghani, Imran;Bello, Mannir;Bagiwa, Idris Lawal
    • Journal of Internet Computing and Services
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    • v.16 no.5
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    • pp.87-92
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    • 2015
  • Numerous IT organizations and companies around the world aspire to improve the efficiency and general standard of their software development. The IT organizations want to seize the opportunities and take advantages of new development processes and methodologies. These advantages include higher customers' satisfaction and better software quality among many. In order to achieve them, different agile software methodologies such as scrum, Feature driven development, eXtremeProgramming (XP), Dynamic system development method, Kanban and others have been frequently adopted by IT organizations across the world. Several studies have shown that agile software development methods are effective in a lot of settings. This study, in which 40 agile practitioners from Malaysia participated, additionally confirms the effectiveness of agile development methods. Furthermore, this paper presents some of the critical barriers not well-known by IT-organizations. The results of this analysis can be used to guide IT organization from the obstacles they may face while adopting agile in their environments.

Asynchronous Waste: An Alternative Performance Measure for Pull Production Control System

  • Kim, ll-hyung
    • Management Science and Financial Engineering
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    • v.6 no.1
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    • pp.37-63
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    • 2000
  • An important objective of pull-based production control is to achieve synchronized and smooth production flow in a multi-stage system that is subject to uncertainty. To our knowledge, previous research has not generated a performance measure that captures this objective of pull-based probased production control system. This performance material with respect to the instant when the operation is required. We examine the issue of asynchronous waste in a two-stage kanban control system.

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Design of a Hybrid System in Integrating Kanban with MRP (MRP와 간반을 결합한 혼합시스템의 설계에 관한 연구)

  • 송태영;박진우
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.550-553
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    • 2000
  • 생산시스템에 대한 연구는 주로 hybrid 생산 시스템 효율성의 우위를 비교적 단순한 생산환경에서 부각시키는데 초점이 맞추어져 왔다. 본 연구에서는 실제 생산 환경에 근접한 모형을 세우고 MRP생산 시스템과 JIT 생산 시스템을 통합하는데 있어서 고려할 요소로서 기존의 MRP에 의한 간반의 자동 생성 이외의 다기능 작업자와 간반의 우선순위의 추가 요소를 고려하였다. 본 실험에서는 유휴한 상태의 다기능 작업자를 이를 필요로 하는 work centers로 배치하는 법칙을 도출하였고 간반의 우선순위를 부여함으로써 보다 재고 수준을 줄여 제품의 흐름생산에 가깝도록 하였다. 위 실험은 카메라 제조업체를 대상으로 모의실험은 Arena를 이용하였다.

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Using RFID, the application of Kanban system (RFID를 이용한 간판생산방식의 적용)

  • 김태호
    • Proceedings of the Safety Management and Science Conference
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    • 2004.05a
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    • pp.53-60
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    • 2004
  • RFID(Radio Frequency Identification)는 재고의 위치를 쉽게 파악할 수 있고, 적재하는 위치나 장소가 바뀌는 경우에 재고의 현황을 알 수 있다. 많은 정보를 태그에 보관할 수 있어 제품관리가 용이하다. 제품의 이력상태를 바로 알 수 있으며, 열이나 물 등의 이유로 인하여 바코드를 사용할 수 없는 곳이나 공정에서도 사용할 수 있다. RFID는 바코드 시스템의 장점을 포함하고 있고 제품개체에 대한 실시간 파악이 가능하다. 이러한 장점으로 인하여 RFID는 유통 및 생산시스템 사용이 크게 확대될 것이다. RFID를 이용하면 Just In Time 생산을 보다 효율적으로 운영할 수 있다. 본 연구에서는 RFID를 이용하여 간판생산방식의 도입에 적용하는 데 있다.

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The Development of Standard Kanban System Model in Small and Medium size Company (중소기업형 간판생산시스템 표준모델개발)

  • 김태호
    • Proceedings of the Safety Management and Science Conference
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    • 1999.11a
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    • pp.487-500
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    • 1999
  • 간판시스템의 목적은 최소한의 자원으로 수요에 대처하고, 궁극적으로 생산리드타임을 단축하여 제품생산원가를 줄여 대외적인 경쟁력을 확보하는 데 있다. 간판생산시스템은 수요에 따라 생산하여 최소한의 재고를 보유하고 공급하기 때문에 다품종 소량생산에 매우 적합하다. 그러나 간판시스템을 도입하는 데에는 생산시스템에 많은 조건들이 전제가 되어야 한다. 그리고 간판시스템은 JIT 생산시스템을 이루는 하부구조가 안정적인 상태를 유지할 때 성공적인 도입이 가능하다. 본 논문에서 우리나라 기업, 특히 중소기업에서의 간판시스템 도입 시에 성공적인 도입을 위해 고려해야 할 사항과 절차 등 표준모델을 제공하는데 있다.

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Development of the procurement system for Just-in-Time Building Construction (건설공사 적시생산(Just-ln-Time)을 위한 조달시스템 개발 - 콘크리트 타설 공사를 중심으로 -)

  • Shin Bong-Soo;Kim Chang-Duk
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.6 s.22
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    • pp.235-244
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    • 2004
  • The effective management of major construction resources is the key to the success in high-rise residential building construction projects. It is even more important and challenging as well especially in CBD(central business district) area under tight project duration since little leeway in interface between construction trades, severe constraints in staging n and heavy demands for lifting among construction resources. In order to meet high demands among major construction resources, highly effective construction resource management information system is required This research develops and provides a system which selects and disseminates these information from each phase of procurement transportation, lift-up and storage for major construction resources This research applies the Kanban system, well recognized material information system technique in automobile manufacturing industry, in concrete work processes. It develops concrete procurement information system utilizing VSM(Value Stream Mapping) and also applies the model in actual super-high rise residential building construction project in order to analyze the benefit of the research model.

On Study for the JIT System By CIM(Computer Integrated Mfg) (JIT실현을 위한 CIM구축 사례연구)

  • Lee, Jong-Hyung;Lee, Youn-Heui
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.425-432
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    • 2004
  • This study for Customer Satisfaction(Customer Focus) by Profit security' in the field Process improvement activity and man-power upgrade in the learning of organization activity or upgrading ability of each peoples. This thesis study on the focus of KAPEC which introduce Toyota system can apply to VM, 3jeong, Right Box and Right Position), 5S, JIT(Just In Time), KAlZEN, KANBAN System, CIM, ERP, DAS an output of Factory. For strategic changes to take place in industry 3 key important factors need to be included ; integration of tasks functions and process, decentralization of information and responsibility and finally simplification of products and product structures. These describes how CIM can be implemented using these factors. This study for (1)System Integration, (2) Help Logistic Problems, (3) Partly facilitated growth. (4) Improved production planning (5) Real-time management. (6) Fast reporting (7) Productivity. Quality. Delivery Up, Cost reduction and Autonomy management, FMS in the Plant etc.

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Bounds for Stationary Waiting Times in a Class of Queueing Networks using Stochastic Ordering (확률적 순서를 이용한 대기행렬 망에서 안정 대기시간의 범위)

  • Seo Dong-Won
    • Journal of the Korean Operations Research and Management Science Society
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    • v.29 no.4
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    • pp.1-10
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    • 2004
  • In this paper we study bounds for characteristics of stationary waiting times in (max, +)-linear systems with a Poisson arrival process. which are prevalent in manufacturing systems, kanban systems, cyclic and acyclic fork-and-join type systems, finite or infinite capacity tandem queues with various kinds of blocking, transportation systems, and telecommunication networks, and so on. Recently, some results on series expansion for characteristics, such as higher moments, Laplace transform, and tail probability, of transient and stationary waiting times in a class of (max, +)-linear systems via Taylor series expansions have been studied. In order to overcome the computational complexity in those results, we consider bounds for characteristics of stationary waiting times using valuable stochastic ordering results. Some numerical examples are also provided.