• Aerospace Engineering and Technology
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• v.6 no.2
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• pp.111-118
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• 2007

KSLV-I which is being developed in KARI is composed with two stages, and adaptor ring is used for coupling stage. Cables for interconnecting between stage is exposed on the outside. Also 8 pyro bolts which are installed in adaptor ring are used for separation of stage. In general, cowl is used for protecting exposed parts or structure which are anxious about damage from outer environment. In KSLV-I, two kind of cowls are designed. The one is umbilical cowl, and the other is pyro bolt cowl. Because cowl is exposed on the outside, heat and pressure load developed from air have effect on cowls. Therefore verification of structural strength through static analysis is required. In this study, static analysis in load condition except heat load is accomplished. In result of analysis, structural strength of pyro bolt cowl is verified. But breakage of umbilical cowl is confirmed in pressure load condition. So design of umbilical cowl is modified for satisfying required structural strength. And structural strength of umbilical cowl through analysis is verified.

• Aerospace Engineering and Technology
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• v.5 no.2
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• pp.143-148
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• 2006

This article summarizes the results of sea transportation load measurements, which will be used as the reference to the sea transportation environment condition for the launch vehicle of KSLV-I. KSLV-I will be transported by Sea from Pusan to the NARO space center in Gohung, Chunnam province. Since the vibration load condition during sea transportation is considered as one of the important design parameters of KSLV-I and its transportation means, it is necessary to directly measure the environmental condition of sea transportation loads prior to establish the sea transportation plan in detail. This material includes the measured data of 3-axis linear accelerations and 3-axis angular rates on the board of a barge-ship, which is towed by a tug boat during shipping operation. This barge-ship is same class with one which will actually carry KSLV-I. The results show that the measured load condition during sea transportation is not severer than the reference data of MIL-STD-810F and Zenit-3SL launch system.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.1
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• pp.91-96
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• 2014

KSLV-I (Korea Space Launch Vehicle-I) upper stage KM (Kick Motor) is a solid propulsion system which consists of igniter, SAD (Safety Arming Device), composite case, and submerged nozzle capable of TVC (Thrust Vector Control) actuation. Each subsystem of KM fulfilled development requirements for achieving a flight mission successfully. We confirmed the successful development of KM from the $3^{rd}$ flight test results of NARO on January 30, 2013. This article deals with the requirements of KM and the results on configuration management, mass variation, thrust axis alignment, and major test results and so on.

• Aerospace Engineering and Technology
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• v.6 no.1
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• pp.245-254
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• 2007

The on-board telemetry system of KSLV-1 transmits telemetry signal for the launch vehicle and satellite to ground telemetry system in real time. In ground telemetry system, antenna system acquires telemetry signals and transfers these to data processing system. Data processing system processes and recordes telemetry data and distributes it to each mission operator in order to monitor it the operation goes well or not. This document describes the configurations and functions of data processing system designed for efficient and appropriate processing of telemetry data.

• Aerospace Engineering and Technology
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• v.7 no.2
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• pp.110-116
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• 2008

This paper gives a brief summary of the TVC battery design description, specifications and test results. The TVC battery for KSLV-I upper stage contains 168 Sony l8650VT high power lithium-ion cells. It configured as 2 strings in parallel, with each string containing 84 series connected cells. This allows to meet nominal 270V voltage and capacity requirements specified for the mission of the Thrust Vector Control(TVC) system. The loads profile of the TVC system has short duration, high current pulse. To power such a system with minimal mass, the battery employed l8650VT Cells. This cell is specifically designed for high rate applications and is capable of a 10C continuous discharge.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.5
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• pp.65-71
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• 2005

Pyro-shock measurement system in launch vehicle is necessary to validate structural robustness and to prepare environmental qualification criteria for launch vehicle systems. This paper describes design, development and function test of prototype pyro-shock recorder to be employed on KSLV-I in the near future. Due to the limitation of telemetry transmission rate, pyro-shock recorder acquires and stores the shock sensor data with high sampling rate in short period and sends the data to the KSLV-I telemetry system with lower data rate. Signal conditioning in pyro-shock recorder is designed to enhance signal-to-noise ratio through proper placement of anti-aliasing filter.

• Aerospace Engineering and Technology
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• v.3 no.2
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• pp.124-132
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• 2004

This paper deals with the static and dynamic analysis of the housing and PCB of TCU(Thruster Control Unit) for KSLV-I(Korea Space Launch Vehicle-I). TCU should pass the environment test simulating the flight environment of KSLV-I. The most important tests are the vibration and the shock tests. In this research, we proposed a design standard about the vibration and the shock environment and then verified TCU housing and PCB design met the standard. Based on the analytical results, the TCU housing was redesigned to meet the design standard. The new design is supposed to pass the environment test.

• Aerospace Engineering and Technology
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• v.11 no.1
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• pp.158-168
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• 2012

This paper deals with TVC nozzle stroke verification test and corresponding analysis techniques related to kick motor TVC system of KSLV-I second stage. It is shown that the relationship between TVC stroke and potentiometer voltage is revealed via the open-loop stroke verification test, and other major operational parameters including nozzle alignment error, actuation error, neutral position, radius of nozzle rotation, location of nozzle rotation center, angle conversion coefficients, etc. are analyzed via the closed-loop stroke verification test. The TVC stroke verification test results for the first and second flight model of KSLV-I show that all TVC operational parameters of KSLV-I second stage were normally setup for the first and second flight tests.

• Journal of the Korean Society of Propulsion Engineers
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• v.12 no.1
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• pp.37-43
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• 2008

In order to verify the performance of upper stage propulsion system designed to operate in the upper atmosphere, test facility which can simulate high altitude is needed. Cylindrical supersonic exhaust diffuser, which utilizes the momentum of exhaust gas, provides a simple means for providing a low pressure around the propulsion system. This paper describes sub-systems and specification of high altitude test facility developed for the test of KSLV-I kick motor. Performance of the facility has been successfully verified through five times of hot firing tests.

• Aerospace Engineering and Technology
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• v.10 no.1
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• pp.20-29
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• 2011

There are a lot of electrical and electronic components and pneumatic parts sensitive to vibration and shock in the VEB assembly which KARI directly transports among the KSLV-I upper stage transportation items. So, the special attention in the transportation is required. The transportation container with the apparatus for controlling environment was made in order to meet the requirements. The transportation tests using the engineering model were performed 4 times to verify the performance of the transportation container and to conform the transportation conditions(transportation velocity, route, etc.). In this document, the previous transportation history of the VEB assembly, the overview and the result of the KSLV-I FM unit 2 VEB assembly transportation are described.