• 제목/요약/키워드: Joint Microstructure

검색결과 209건 처리시간 0.02초

분말 혼합 공정으로 만들어진 은계 삽입금속의 특성 (Characterisrics of the Ag System Insert Metal Produced by Powder Mixing Process)

  • 김광수;김상덕
    • 한국산학기술학회논문지
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    • 제9권2호
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    • pp.311-316
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    • 2008
  • Ag계 분말 삽입금속을 볼 밀링법으로 제조하였다. 밀링공정의 변수들은 밀링시간을 제외하고는 일정하게 하였고 밀링 시간은 24, 48, 72시간들로 정하였다. 밀링에 의해 제조된 삽입금속들은 SEM관찰, DSC분석, 퍼짐성, 젖음성 시험을 통해 평가하였다. 삽입금속들의 브레이징부 특성은 상용금속에 비하여 우수하였다. 48시간 동안 밀링한 삽입금속이 퍼짐성과 젖음 특성이 가장 우수한 조건임을 나타냈다. 또한 브레이징부는 작은 양의 기공을 포함하고 있지만 안정적인 미세조직을 보였고 미세경도는 138VHN으로 나타났다.

내저온열화 특성을 갖는 지르코니아/알루미나 복합세라믹의 마멸평가

  • 김환;이권용;김대준;이명현;서원선
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.91-94
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    • 2003
  • Ceramic femoral heads in the total hip replacement have been developed to reduce the polyethylene liner wear. Alumina and zirconia (3Y-TZP) are using in clinical application worldwide and there are many good test reports. However, alumina has a risk of catastrophic failure, and zirconia has the low temperature degradation in spite of enhanced fracture toughness. Recently, novel zirconia/alumina composite having low temperature degradation-free character and high fracture tough . was developed and it leads the lower wear 3f polyethylene than alumina and zirconia. In the present study, in order to optimise the microstructure of low temperature degradation (LTD)-free zirconia/alumina composite for the best wear resistance of polyethylene, various compositions of (LTD)-free zirconia/alumina composites were fabricated, and the sliding wear of UHMWPE against these novel composites were examined and compared with that against alumina and zirconia ceramics used for total hip joint heads.

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ʼn-BGA에서 Sn-Ag-Cu 솔더의 도금층에 따른 솔더링성 연구 (A Study on Solderability of Sn-Ag-Cu Solder with Plated Layers in ʼn-BGA)

  • 신규식;정석원;정재필
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.59-59
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    • 2002
  • Sn-Ag-Cu solder is known as most competitive in many kinds of Pb-free solders. In this study, effects of solderability with plated layers such as Cu, Cu/Sn, Cu/Ni and Cu/Ni/Au were investigated. Sn-3.5Ag-0.7Cu solder balls were reflowed in commercial reflow machine (peak temp. : 250℃ and conveyer speed : 0.6m/min). In wetting test, immersion speed was 5mm/sec., immersion time 5sec., immersion depth 4mm and temperature of solder bath was 250℃. Wettability of Sn-3.5Ag-0.7Cu on Cu, Cu/Sn (5㎛), Cu/Ni (5㎛), and Cu/Ni/Au (5㎛/500Å) layers was investigated. Cu/Ni/Au layer had the best wettability as zero cross time and equilibrium force, and the measured values were 0.93 sec and 7mN, respectively. Surface tension of Sn-3.5Ag-0.7Cu solder turmed out to be 0.52N/m. The thickness of IMC is reduced in the order of Cu, Cu/Sn, Cu/Mi and Cu/Ni/Au coated layer. Shear strength of Cu/Ni, Cu/Sn and Cu was around 560gf but Cu/Ni/Au was 370gf.

진공 브레이징을 이용한 고온가스냉각로 중간 열교환기 후보재료의 접합성능에 관한 예비시험 (Preliminary Investigation on Joining Performance of Intermediate Heat Exchanger Candidate Materials of Very High Temperature Reactor(VHTR) by Vacuum Brazing)

  • 김경호;김광호;이민구;김흥회;김성욱;김숙환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.195-197
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    • 2005
  • An intermediate heat exchanger(IHX) is a key component in a next-generation VHTR with process heat applications such as hydrogen production and also for an indirect gas turbine system. Therefore, high temperature brazing with nickel-based filler metal(MBF-15) was carried out to study the joining characteristic(microstucture, joining strength) of nickel-based superalloy(Haynes 230) by vacuum brazing. The experimental brazing was carried out at the brazing process, an applied pressure of about 0.74Mpa and the three kinds of brazing temperatures were 1100, 1150, and $1190^{\circ}C$ with holding time 5 minute. It's joining phenomena were analyzed by optical microscopy and scanning electron microscopy with EPMA. The results of microstructure in the centre-line region of a joint brazed with MBF-15 show a typical ternary eutectic of v-nickel, nickel boride and chromium boride.

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AZ61 필러 와이어를 첨가한 AZ31B-H24 마그네슘 합금의 레이저 용접 (Laser Welding of AZ31B-H24 Mg Alloy with AZ61 Filler Wire)

  • 류충선;방국수;이목영;장웅성
    • Journal of Welding and Joining
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    • 제26권6호
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    • pp.54-58
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    • 2008
  • Laser welding with AZ61 filler wire was carried out to improve formability though reduction of porosity and formation of under fill bead. Optimum welding condition and mechanical properties of butt joint for $400{\times}500{\times}1.3mm$ magnesium sheets were studied. Optimal welding conditions of laser power, welding speed, and defocusing length are 1000W, 3m/min, and 2mm, respectively. Results of tensile test indicated that both tensile strength and elongation of specimens welded with filler wire were improved at room temperature because of reduction of porosity and under-filled bead formation in addition to the precipitation hardening and microstructure refinement by Al-Mn and Mg-Al-Zn precipitates. At elevated temperature of $200{\sim}350^{\circ}C$, fracture location of tensile specimen was shifted from weld metal to base metal, indicating less softening of weld metal than base metal.

무연 도금 솔더의 특성 연구: Sn-Cu 및 Sn-Pb 범프의 비교 (Study on the Characteristics of Electroplated Solder: Comparison of Sn-Cu and Sn-Pb Bumps)

  • 정석원;정재필
    • 한국표면공학회지
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    • 제36권5호
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    • pp.386-392
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    • 2003
  • The electroplating process for a solder bump which can be applied for a flip chip was studied. Si-wafer was used for an experimental substrate, and the substrate were coated with UBM (Under Bump Metallization) of Al(400 nm)/Cu(300 nm)Ni(400 nm)/Au(20 nm) subsequently. The compositions of the bump were Sn-Cu and eutectic Sn-Pb, and characteristics of two bumps were compared. Experimental results showed that the electroplated thickness of the solders were increased with time, and the increasing rates were TEX>$0.45 <\mu\textrm{m}$/min for the Sn-Cu and $ 0.35\mu\textrm{m}$/min for the Sn-Pb. In the case of Sn-Cu, electroplating rate increased from 0.25 to $2.7\mu\textrm{m}$/min with increasing current density from 1 to 8.5 $A/dm^2$. In the case of Sn-Pb the rate increased until the current density became $4 A/dm^2$, and after that current density the rate maintains constant value of $0.62\mu\textrm{m}$/min. The electro plated bumps were air reflowed to form spherical bumps, and their bonded shear strengths were evaluated. The shear strength reached at the reflow time of 10 sec, and the strength was of 113 gf for Sn-Cu and 120 gf for Sn-Pb.

$\mu-BGA$에서 Sn-Ag-Cu 솔더의 도금층에 따른 솔더링성 연구 (A Study on Solderability of Sn-Ag-Cu Solder with Plated Layers in $\mu-BGA$)

  • 신규식;정석원;정재필
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.783-788
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    • 2002
  • Sn-Ag-Cu solder is known as most competitive in many kinds of Pb-free solders. In this study, effects of solderability with plated layers such as Cu, Cu/Sn, Cu/Ni and Cu/Ni/Au were investigated. Sn-3.5Ag-0.7Cu solder balls were reflowed in commercial reflow machine (peak temp.:$250^{\circ}C$and conveyer speed:0.6m/min). In wetting test, immersion speed was 5mm/sec., immersion time 5sec., immersion depth 4mm and temperature of solder bath was $250^{\circ}C$. Wettability of Sn-3.5Ag-0.7Cu on Cu, Cu/Sn ($5\mu\textrm{m}$), Cu/Ni ($5\mu\textrm{m}$), and Cu/Ni/Au ($5\mu\textrm{m}/500{\AA}$) layers was investigated. Cu/Ni/Au layer had the best wettability as zero cross time and equilibrium force, and the measured values were 0.93 sec and 7mN, respectively. Surface tension of Sn-3.5Ag-0.7Cu solder turmed out to be 0.52N/m. The thickness of IMC is reduced in the order of Cu, Cu/Sn, Cu/Mi and Cu/Ni/Au coated layer. Shear strength of Cu/Ni, Cu/Sn and Cu was around 560gf but Cu/Ni/Au was 370gf.

마찰교반 점용접한 A 5052 알루미늄 합금판재의 접합부 특성 (Joint Characteristics of Spot Friction Stir Welded A 5052 Alloy Sheet)

  • 연윤모;이원배;이창용;정승부;송건
    • Journal of Welding and Joining
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    • 제24권1호
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    • pp.71-76
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    • 2006
  • In this study, the microstructure and mechanical properties of spot friction stir welded A 5052 alloy were investigated. Especially, the effect of insertion depth of welding tool on microstructural changes and mechanical properties was investigated in order to obtain the optimum spot friction stir welding condition. The lap shear load of spot friction stir welded A 5052 alloy plates showed lower value at the shallowest insertion depth and increased with tool insertion depth. At 1.6mm, the maximum value of 3.35 kN was obtained, and then dropped to lower load when the insertion depth was deeper. Spot friction stir welded joints showed shear fracture mode at shallower insertion depths and fracture mode changed to plug fracture mode as the insertion depth was deeper.

SM570-TMC 강의 잔류응력 특징에 관한 실험적 연구 (An Experimental Study on the Characteristics of Residual Stresses in Welds of SM570-TMC Steels)

  • 박현찬;이진형;김재환;최의홍;최명기;장경호
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.276-278
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    • 2005
  • Bridge constructed recently is preferred to have a long span and a simple structure detail considering not only functions as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, it demands a high quality steel like a thick plate steel and a high performance steel. A TMCP steel produced by theme-mechanical control process is now spotlighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Resently the SM570-TMC steel, a high strength TMCP steel whose tensile strength is 600MPa, is developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joint. In this paper, we investigated the characteristics of residual stresses generated by welding of SM570-TMC steels through an experimental study

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Strength characteristics of transversely isotropic rock materials

  • Yang, Xue-Qiang;Zhang, Li-Juan;Ji, Xiao-Ming
    • Geomechanics and Engineering
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    • 제5권1호
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    • pp.71-86
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    • 2013
  • For rock materials, a transversely isotropic failure criterion established through the extended Lade-Duncan failure criterion incorporating an anisotropic state scalar parameter, which is a joint invariant of deviatoric microstructure fabric tensor and normalized deviatoric stress tensor, is verified with the results of triaxial compressive data on Tournemire shale. For torsional shear mode with $0{\leq}b{\leq}0.75$, rock shear strengths decrease with ${\alpha}$ increasing until the rock shear strength approaches minimum value at ${\alpha}{\approx}40^{\circ}$, and after this point, the rock shear strengths increase as ${\alpha}$ increases further. For the torsional shear mode with b > 0.75, rock shear strengths are almost constant for ${\alpha}{\leq}40^{\circ}$, but it increases with increase in ${\alpha}$ afterwards. The rock shear strength variation against ${\alpha}$ agrees with shear strength changing tendency of heavily OCR natural London Clays tested before. Prediction results show that the transversely isotropic failure criterion proposed in the paper is reasonable.