• 제목/요약/키워드: Joining Efficiency

검색결과 190건 처리시간 0.028초

하이브리드 방식 (CNC+Laser)을 이용한 폴리머용접공정 (Hybrid (CNC+Laser) process for polymer welding)

  • 유종기;이춘우;김순동;최해운;신현명
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.4-4
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    • 2009
  • Polycarbonate (PC) and Acrylonitrile Butadiene Styrene (ABS) was welded through a combination of a diode laser and CNC. Laser beam passed the transparent PC and was absorbed in an opaque ABS. Polymers were melted and welded by absorbed and conducted heat. Experiments were carried out by varying working distance from 44mm to 50mm for the focus spot diameter control, laser input power from 10W to 25W, and scanning speed from 100 to 400mm/min. The weld bead size and the specimen cross-section were analyzed, and tensile results were presented through the joint force measurement. With focus distance at 48mm, laser power with 20W, and welding speed at 300mm/min, experimental results showed the best welding quality which bead size was 3.75mm and the shear strength was $22.8N/mm^2$. Considering tensile strength of ABS is $43N/mm^2$, shear strength was sufficient to hold two materials. A single process was possible in CNC machining processes, surface processing, hole machining and welding. As a result, the process cycle time was reduced to 25%. Compared to a typical process, specimens were fabricated in a single process, with high precision. By combining two operations processes developed process gained 50% more efficiency.

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교육용 소프트웨어를 위한 XML 기반 관리 시스템 설계 및 구현 (Implementation and Design of XML-Based Management System for Instructional Software)

  • 이윤배;이누리
    • 한국정보통신학회논문지
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    • 제12권7호
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    • pp.1329-1337
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    • 2008
  • 최근 학교교육 현장에서는 교수-학습의 효과 극대화를 위하여 교육정보화 사업이 추진되고 있다. 이를 위하여 교육인적자원부는 컴퓨터 기반 수업(CAI)을 지원하고 학습자가 인지적 구조를 구성할 수 있는 학습 환경 조성을 위해 우수한 교육용 소프트웨어를 개발.보급하여 활용할 수 있도록 지원하고 있다. 학교에서는 소프트웨어 구입에 따라 매년 그 보유수가 늘어나고 있으며, 이에 따른 교육용 소프트웨어의 효율적인 관리에 대한 필요성이 증대되고 있다. 이에 본 논문에서는 교육용 소프트웨어를 교수 학습용 소프트웨어, 업무지원용 소프트웨어, 시스템 관리 소프트웨어 등 3가지로 분류하여 등록하고 사용자별 사용 구분을 두어 보다 효과적으로 시스템을 사용할 수 있는 방법을 제안하고 구현한다. 시스템의 사용자 구분은 회원 가입을 통하여 로그인 하도록 하고, 로그인 후 관리자 모듈, 일반교사 모듈, 학생 모듈로 나누고 관리자는 자료의 등록, 수정, 검색 등 모든 관리를 한다. 일반 교사는 각 소프트웨어의 검색 및 열람이 가능하여 수업 시간에도 적절히 교육용 소프트웨어를 사용한 컴퓨터 기반 수업이 이루어 질 수 있도록 하였다. 학생은 교수 학습용 소프트웨어에 대한 검색 및 열람을 가능하게 하여 언제든지 수업 내용에 대한 예습 복습이 이루어 질 수 있도록 하였다.

MANET 환경 하에서 멤버 노드간의 협력에 의해 분산된 인증서를 이용한 인증서비스에 관한 연구 (MANET Certificate Model Using Distributed Partial-Certificate with Cooperation of Cluster Member Node)

  • 이대영;송상훈;배상현
    • 한국정보통신학회논문지
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    • 제11권1호
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    • pp.206-215
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    • 2007
  • Ad-Hoc 네트워크 기술이 미래의 이동 인터넷 기술로서 이동통신망(Mobile Network) 뿐만 아니라 공중무선랜망(WPAN) 그리고 유비쿼터스 망 등에 광범위하게 활용되기 위해서는 개선 및 보완되어야 할 기술적인 문제들이 많다. 특히, 최근 네트워크 보안의 허점을 이용한 보안상 공격이 급증하고 있는 상황에 반하여 Ad-Hoc 라우팅 프로토콜 연구 대부분은 보안 위협 요소를 배제하고 안전한 환경을 가정한 채 수행되고 있다. 또한 Ad-Hoc 네트워크가 무선 매체 특성상 더욱 많은 보안상 위협에 노출되기 쉽고 유선에서 사용되던 보안 메커니즘을 그대로 적용되는 것이 부적합함을 고려할 때 Ad-Hoc 보안에 관한 연구는 더욱 활발히 이루어져야 할 것이다. 따라서 본 논문에서는 Ad-Hoc 네트워크의 특성을 고려하여 중앙 집중적인 인증기관이나 키 분배센터에 의존하지 않고 클러스터를 구성하고 있는 멤버 노드들 간의 협력적이고, 분산된 인증서를 이용한 인증 서비스를 제공할 수 있는 모델을 제안한다. 아울러 시뮬레이션을 통해 제안한 모델의 확장성과, 견고성을 평가해 본다.

직접식 에너지 용착 공정을 활용한 축 보수 방법 및 활용 사례 연구 (A Study on the Method and Application of Shaft Repair using Directed Energy Deposition Process)

  • 이윤선;이민규;성지현;홍명표;손용;안석;정외철;이호진
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.1-10
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    • 2021
  • Recently, the repair and recycling of damaged mechanical parts via metal additive manufacturing processes have been industrial points of interest. This is because the repair and recycling of damaged mechanical parts can reduce energy and resource consumption. The directed energy deposition(DED) process has various advantages such as the possibility of selective deposition, large building space, and a small heat-affected zone. Hence, it is a suitable process for repairing damaged mechanical parts. The shaft is a core component of various mechanical systems. Although there is a high demand for the repair of the shaft, it is difficult to repair with traditional welding processes because of the thermal deformation problem. The objective of this study is to propose a repair procedure for a damaged shaft using the DED process and discuss its applications. Three types of cases, including a small shaft with a damaged surface, a medium-size shaft with a worn bearing joint, and a large shaft with serious damage, were repaired using the proposed procedure. The microstructure and hardness were examined to discuss the characteristics of the repaired component. The efficiency of the repair of the damaged shaft is also discussed.

사용자 기기 선택에 따른 우선순위 자동 설정 알고리즘 (According to the User's Device Selection Priority Automatic Algorithm)

  • 정도형;최형욱;장기만;정대진;정회경
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2016년도 추계학술대회
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    • pp.891-892
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    • 2016
  • 최근 스마트 홈은 기기 간 관계를 맺어 작업을 동작시키는 연구가 진행되고 있다. 그러나 기존 시스템은 기기가 동작하고 있을 경우 타 기기의 작업이 실행되면 간섭이 발생하여 작업의 효율이 저하될 수 있는 문제점이 있다. 본 논문에서는 이러한 문제점을 해결하기 위해 사용자 기기 선택에 따른 우선순위 자동 설정 알고리즘을 설계하였다. 사용자는 어플리케이션을 통하여 사용할 기기를 선택하고 기기 간 선택 여부를 비교하여 작업 안에서의 우선순위를 설정한다. 이를 통해 사용자가 원하는 기기만으로 작업 환경을 구성할 수 있으며 작업 진행 중 선택되지 않은 타 기기의 간섭이 줄어들기 때문에 효율적인 작업능률을 기대할 수 있을 것으로 사료된다.

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조선용 강재의 맞대기 이음에서 팁회전 아크 용접의 공정 변수에 따른 용접 특성 분석 (Weld Characteristic Analysis for Weld Process Variables of Tip-Rotating Arc Welding in Butt Joint of Shipbuilding Steels)

  • 이종중;안상현;박영환
    • 한국기계가공학회지
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    • 제20권7호
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    • pp.105-112
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    • 2021
  • Reduction of weld distortions and increase in productivity are some of the major goals of the shipbuilding industry. To address these issues, many researchers have attempted to apply new welding processes. In the shipbuilding industry, steel is the candidate material of choice owing to its good weldability. However, conventional welding techniques are not feasible for avoiding welding problems. Tip-rotating arc welding is one of the high-efficiency welding process that has several advantages, such as high welding speed, high melting rate, low heat input, and less distortion. The present study investigates the influence of the welding variables on the weld characteristics of tip-rotating arc welding. Welding was performed using EH36 as the base metal and SM-70s as the filler metal, which are widely used in shipbuilding. Basic experiments were conducted to understand the effects of the major welding variables, such as welding and tip-rotating speeds. The distortion and mechanical properties of the optimal welding conditions were used to evaluate the tip-rotating arc welding performance. Consequently, the feasibility of the tip-rotating arc welding process for joining steel components was investigated, so that the optimized welding conditions could be applied directly to ship body welding to enhance the quality of the welded joints.

한국프로야구에서 효율성 높은 투수가 팀의 포스트 시즌 진출에 미치는 영향: DEA 활용 분석 (A DEA Analysis of the Effect of High Efficient Pitchers on the Team's Advance to the Post Season of the Korean Baseball League)

  • 김재홍;황승준
    • 산업경영시스템학회지
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    • 제45권2호
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    • pp.30-36
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    • 2022
  • This study analyzed the relationship between efficient pitchers and teams advancing to the postseason in Korean professional baseball through DEA. A total of 1,133 pitchers who threw more than one inning from the 2014 season to the 2018 season were selected for this study. For DEA analysis, input variables were selected as annual salary and inning output variables as Wins, Saves, and Holds and the number of efficient pitchers for each season was classified using the input-oriented BCC model. After that, it was divided into two groups based on joining the postseason or not, and the number of efficient pitchers was compared through a prop test. As a result of the analysis, the groups that advanced to the postseason in the rest of the season except for the 2014 and 2017 seasons had more efficient pitchers. Considering that the 2014 season recorded the highest WAR (Wins Above Replacement) at 183.56 compared to other seasons, most pitchers threw well, and in the 2017 season, they made more mistakes in pitching than in other seasons, but they performed well in batters. The results of this study have expanded the research field using efficiency analysis in professional baseball and can be used as useful data for practical research.

Direct energy deposition 공정을 이용한 Fe-Mn-Al-C계 저망간 경량철강 제조 (Manufacturing of Fe-Mn-Al-C Based Low Mn Lightweight Steel Via Direct Energy Deposition)

  • 고광규;손한솔;정차희;배효주;박은혜;김정기;최현주;설재복
    • 한국분말재료학회지
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    • 제29권4호
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    • pp.320-324
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    • 2022
  • Lightweight steel is a crucial material that is being actively studied because of increased carbon emissions, tightening regulations regarding fuel efficiency, and the emergence of UAM, all of which have been recently labeled as global issues. Hence, new strategies concerning the thickness and size reduction of steel are required. In this study, we manufacture lightweight steel of the Fe-Mn-Al-C system, which has been recently studied using the DED process. By using 2.8 wt.% low-Mn lightweight steel, we attempt to solve the challenge of joining steel parts with a large amount of Mn. Among the various process variables, the laser scan power is set at 600 and 800 W, and the laser scan speed is fixed at 16.67 mm/s before the experiments. Several pores and cracks are observed under both conditions, and negligibly small pores of approximately 0.5 ㎛ are observed.

음향방출법(AE)에 의한 기계요소재의 마찰용접 품질 실시간 평가 (REAL-TIME QUALITY EVALUATION OF FRICTION WELDING OF MACHINE COMPONENTS BY ACOUSTIC EMISSION)

  • SAE-KYOO OH
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1995년도 특별강연 및 추계학술발표 개요집
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    • pp.3-20
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    • 1995
  • Development of Real-Time Quality Evaluation of Friction Welding by Acousitc Emission : Report 1 ABSTRACT : According as the friction welding has been increasingly applied in manufacturing various machine components because of its significant economic and technical advantages, one of the important concerns is the reliable quality monitoring method for a good weld quality with both joint strength and toughness in the process of its production. However no reliable nondestructive test method is available at present to determine the weld quality particularly in process of production. So this paper presents an experimental examination and quantitative analysis for the real-time evaluation of friction weld quality by acoustic emission, as a new approach which attempts finally to develop an on-line quality monitoring system design for friction welds using AE techniques. As one of the important results, it was confirmed, through this study, that AE techniques can be reliably applied to evaluating the friction weld qualify with 100% joint strength, as the cumulative AE counts occurring during welding period were quantitatively correlated with reliability at 95% confidence level to the joint strength of welds. Real-Time Evaluation of Automatic Production Quality Control for Friction Welding Machine : Report 2 Abstract : Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding machine. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation period of the welding and the tensile strength of the welded joints as well as the various welding variables, as a new approach which attempts finally to develop an on-line (or real-time) quality monitoring system and a program for the process of real-time friction welding quality evaluation by initial AE cumulative counts. As one of the important results, it was well confirmed that the initial AE cumulative counts were quantitatively and cubically correlated with reliability of 95% confidence level to the joint strength of the welds, bar-to-bar (SCM4 to SUM31, SCM4 to SUM24L) and that an AE technique using initial AE counts can be reliably applied to real-time strength evaluation of the welded joints, and that such a program of the system was well developed resulting in practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro-structural defects.

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레이저 용접을 이용한 전기차 배터리 이종접합 성공 확률 예측 프로그램 개발에 관한 연구 (A Study on the Development of a Program for Predicting Successful Welding of Electric Vehicle Batteries Using Laser Welding)

  • 김철환;문찬수;이관수;김진수;조애령;신보성
    • 마이크로전자및패키징학회지
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    • 제30권4호
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    • pp.44-49
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    • 2023
  • 탄소중립을 위한 세계적인 노력 속에서 전기자동차의 사용이 급속하게 증가함에 따라 배터리에 대한 수요도 증가하고 있다. 따라서, 전기자동차의 높은 효율을 달성하기 위해 차체 무게 감소와 배터리에 대한 고려가 중요한 요소로 부각되고 있다. 경량 소재로 알려진 구리와 알루미늄은 레이저 용접을 통해 효과적으로 접합될 수 있다. 그러나 두 소재의 물리적 특성이 서로 다르기 때문에 이를 접합하는 것은 여전히 기술적인 어려움이 존재한다. 본 연구에서는 구리와 알루미늄을 레이저 용접으로 접합하기 위한 최적의 레이저 파라미터를 찾기 위해 시뮬레이션을 수행하였다. 또한, 결과를 시각적으로 제시하기 위해서 Python 언어를 활용하여 GUI(Graphic User Interface) 프로그램을 개발하였다. 이 프로그램은 기계 학습 이미지 데이터를 활용하여 접합 성공을 예측하며, 안전하고 효율적인 레이저 용접 가이드로 활용될 것으로 예상되어, 전기차 배터리 조립 공정의 안전성과 효율성에 기여할 것으로 기대된다.