• Title/Summary/Keyword: Joining Efficiency

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A Study on the Weldability for fillet joint of light weight alloy 5mm Al 5083 using Hybrid(CW Nd:YAG Laser+MIG) Welding

  • Park, Ho-Kyoung;Bang, Hee-Seon;Rajesh, S.R.;Oh, Chong-In;Bang, Han-Sur
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.216-218
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    • 2006
  • The application of aluminium alloy is increasing for lightweight and high quality transport vehicle. In this study, therefore, it is intended to apply the high speed hybrid welding method for marine grade aluminium alloy(A5083) used for shipbuilding that consists of 3 kW CW Nd:YAG laser and MIG welding process. For this purpose, the characteristics of process parameters(laser & arc combine angle and focal position of hybrid head to specimen) are investigated for hybrid fillet joint. This study also describes determination of heat distribution using finite element model of the T-joint fillet weld using the in-house solver which has been validated for different type of welding problems.

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Certificate Management System of MANET for Stable Ubiquitous Service (안전한 유비쿼터스 서비스를 위한 MANET의 인증서 관리 시스템에 관한 연구)

  • Oh Suk-Sim
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.10 no.9
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    • pp.1558-1564
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    • 2006
  • This study addressed security requirements for ad-hoc network environments, which lies at the hour of the ubiquitous computing revolution and proposed a partially-distributed certificate management system that can ensure security in mobile ad-hoc networks. The proposed model is characterized by ie ability to handle dynamic mobility of nodes, minimize routing load and enhance expandability of network by allowing participating nodes to authenticate each other without being interrupted by joining the cluster. The security, efficiency and robustness of the proposed model were evaluated through simulation.

Development of double injection mold for fuel-tube holder (자동차 연료튜브 홀더용 이중사출 금형·성형기술)

  • Kim, Gun-Hee;Yoon, Gil-Sang;Heo, Young-Moo;Jung, Woo-Chul;Shin, Kwang-Ho
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.1-5
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    • 2007
  • Double injection molding process is very efficient molding-method for molding the products which is consist of multi-materials. Fuel-tube holder which is necessary for automobil power train and circulation systems is composed of plastic and rubber materials to minimize the vibration and pulsation noises. In existing process, fuel-tube holder was made by the insert molding process or assembly process after molding. If fuel-tube holder is manufactured by double injection molding process, it may be realize to improve the product quality, efficiency of molding-process and retrenchment of manufacturing cost. In this study, for manufacturing fuel-tube holder by double injection molding process, the analysis of joining characteristics between PA6(polyamide 6) and TPE(thermoplastic elastomer) was executed and the double injectin mold for molding fuel-tube holder with core toggle mechanism was fabricated. Finally, fuel-tube holder was molding using fabricated double injection mold.

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The Development of Functional $TiO_2$-Biodegradable Plastic Composite Material by Thermal Spraying (용사를 이용한 고기능 $TiO_2$-생분해성 플라스틱 복합재료의 개발)

  • ;;Akira Ohmori;Takahiro Nakatsuji
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.316-318
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    • 2004
  • In recent years, plastic waste has been recognized as a worldwide environmental issue. To solve the disposal problem of the plastic waste, alternative treatment such as the use of biodegradable plastic(polybutylene succinate: PBS) is indeed highly in demand due to its merit of PBS buried in soil decomposed into carbon dioxide and water. In the present study, for the production of further functional PBS with TiO$_2$ as photocatalyst, which shows the decomposition of detrimental organic compound and pollutant under ultraviolet irradiation, we attempted to prepare photocatalytic TiO$_2$ coatings on PBS substrate by HVOF and plasma spraying techniques under various conditions using three kinds of agglomerated powders (P200: 200nm, P30: 30nm, P7: 7nm). The microstructures of coatings were characterized with SEM and XRD analysis, and the photocatalytic efficiency of coatings was evaluated through the photo degradation of gaseous acetaldehyde. Therefore, such functional TiO$_2$-Plastic composite material is expected to considerably contribute to the reduction of aggravated environmental problem.

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Economic Evaluation of a Workplace Occupational Health Nursing Service: Based on Comparison with Atmospheric Environment Managing Engineer (사업장 내 간호사 활동의 경제성 분석: 간호사와 대기환경관리기사 비교를 통하여)

  • Jung, Hye-Sun;Lee, Bokim
    • Journal of Korean Academy of Nursing
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    • v.43 no.4
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    • pp.507-516
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    • 2013
  • Purpose: The purpose of this study was to use cost-benefit analysis of activity to clarify the economic effect of prepared nurses versus atmospheric environment managing engineers as healthcare managers. Methods: For the study 111 workplaces were surveyed, workplaces in which nurses or atmospheric environment managing engineers were employed as healthcare managers. The survey content included annual gross salaries, participation in external job training, costs in joining association covered by the company, location and year of construction of the healthcare office, various kinds of healthcare expenditures, costs in operating healthcare office, health education, and activity performance in the work of environment management. Results: In the case of the healthcare manager being a nurse, benefit was larger than input costs at a ratio of 2.31. On the other hand, in the case of healthcare manager being an atmospheric environment managing engineer, input costs were larger than benefits (benefit-cost ratio 0.88). Conclusion: Results indicate that nurses are an effective healthcare human resource and can offer good quality healthcare service. Therefore companies should hire nurses and actively promote the economic efficiency of nurses in workplace.

A MAC Protocol for Link Maintenance in Multichannel Cognitive Radio Ad Hoc Networks

  • Li, Jingye;Luo, Tao;Gao, Jing;Yue, Guangxin
    • Journal of Communications and Networks
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    • v.17 no.2
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    • pp.172-183
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    • 2015
  • To provide an efficient link maintenance approach, we propose a cross layer medium access control (LM-MAC) protocol for multichannel cognitive radio ad hoc networks. Link establishment and reliable transmission are two key problems for a perfect link maintenance mechanism. Since the cognitive user (CU) pairs have to reestablish their links each frame, in the proposed MAC protocol, three different access modes are designed to guarantee transmission efficiency in continuous frames. To enhance the transmission reliability, each CU will create a father spectrum list (FSL) after joining in the network. FSL is divided into three groups of sub-channels with different functions to compensate the packet loss caused by the primary users' appearance and the deep fading. Meanwhile, since the transmitter and the receiver will share the same FSL, periodical cooperative sensing is adopted to further optimize the former problem. Finally, compared with the existing opportunistic multichannel (OMC)-MAC protocol, the proposed LM-MAC protocol achieves better system performance in terms of saturation throughput, continuity and access delay.

Development of Computational Model for Spot Welding and Effect Analysis on Welding Conditions (점용접의 해석 모델 개발 및 용접조건에 대한 영향도 분석)

  • Bang, Hyejin;Ju, Yonghyun;Choi, Junghoon;Shin, Hyunshik;Jung, Byungsung;Park, Kyujong;Lee, Sang-kyo;Cho, Chongdu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.6
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    • pp.642-649
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    • 2015
  • Resistance Spot Welding (RSW) is the method for joining two overlapped base materials when high pressure and current is applied from electrodes. Due to the safety problem such high pressure and voltage, automation should be early adopted. In this paper, the spot welding is developed as a computational model of wheel house from GM Korea and the welding condition such as weld sequence is considered. The computational analysis is preceded as a static and elasto-plastic procedure and used thermal expansion coefficient represents a dependency of spot volume between two panels. In case of welding sequence, the efficiency which depends on the distance between current spot point and the other is calculated in several cases.

A Study on Development of an Automatic Spreading System of High-concentration Flux for a Nocolok Brazing Furnace (NBF 고농도 플럭스 자동 도포 장치 개발에 관한 연구)

  • Lee, Young-Lim;Hwang, Soon-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.3
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    • pp.1108-1114
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    • 2010
  • Nocolok brazing requires flux at the joining area and low-concentration flux is uniformly spreaded to products to be brazed in a chamber. However high-concentration flux needs to be applied only to a necessary spot. In general, high-concentration flux is manually applied for conventional brazing furnaces, resulting in low production efficiency and harmful environments for workers due to particles and heat etc. Therefore an economical and efficient automatic spreading system needs to be developed. In this study, an efficient automatic spreading system of high-concentration flux was successfully developed and tested with a NBF.

Role of A-TIG process in joining of martensitic and austenitic steels for ultra-supercritical power plants -a state of the art review

  • Bhanu, Vishwa;Gupta, Ankur;Pandey, Chandan
    • Nuclear Engineering and Technology
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    • v.54 no.8
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    • pp.2755-2770
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    • 2022
  • The need for Dissimilar Welded Joint (DWJ) in the power plant components arises in order to increase the overall efficiency of the plant and to avoid premature failure in the component welds. The Activated-Tungsten Inert Gas (A-TIG) welding process, which is a variant of Tungsten Inert Gas (TIG) welding, is focus of this review work concerning the DWJ of nuclear grade creep-strength enhanced ferritic/martensitic (CSEF/M) steels and austenitic steels. A-TIG DWJs are compared with Multipass-Tungsten Inert Gas (M-TIG) DWJ based on their mechanical and microstructural properties. The limitations of multipass welding have put A-TIG welding in focus as A-TIG provides a weld with increased depth of penetration (DOP) and enhanced mechanical properties. Hence, this review article covers the A-TIG welding principle and working parameters along with detailed analysis of role played by the flux in welding procedure. Further, weld characteristics of martensitic and austenitic steel DWJ developed with the A-TIG welding process and the M-TIG welding process are compared in this study as there are differences in mechanical, microstructural, creep-related, and residual stress obtained in both TIG variants. The mechanics involved in the welding process is deliberated which is revealed by microstructural changes and behavior of base metals and WFZ.

Tensile Testing of Groove Welded Joints Joining Thick-HSA800 Plates (HSA800 후판재의 맞댐용접부 인장강도 실험)

  • Lee, Cheol Ho;Kim, Dae Kyung;Han, Kyu Hong;Park, Chang Hee;Kim, Jin Ho;Lee, Seung Eun;Kim, Do Hwan
    • Journal of Korean Society of Steel Construction
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    • v.25 no.4
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    • pp.431-440
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    • 2013
  • In this study, a standard tensile welded-joint test was conducted to select a welding electrode suitable for recently developed HSA800 steel. Two welding electrodes were available at the time of this study; one was GMAW-based and the other FCAW-based. The tensile test specimens were fabricated by joining 60mm-thick HSA800 plates according to the AWS-prequalified groove welded joint details. Specimens which violate the standard root opening distance (ROD) were also included to see if poor construction tolerance could be accommodated. During fabrication, serious concerns about the welding efficiency of the GMAW-based product were raised by a certified welder. Both welding electrodes showed satisfactory and similar performance from welded joint strength perspective. But groove welded joints made by using the FCAW-based rod consistently showed more ductile and stable behavior. The AISC provisions for PJP joint strength were shown to be very conservative under direct tensile loading. Violating the AWS prequalified ROD by 100% apparently passed the strength criteria, but unusual crater-like fracture surface was observed.