• Title/Summary/Keyword: J-weld

Search Result 320, Processing Time 0.03 seconds

The Effect of Heat Input on Grooving Corrosion Behavior in the Welds of Electric Resistance Welding Steel Pipe (ERW 강관 용접부의 홈부식거동에 미치는 입열량의 영향)

  • Lee, B.W.;Lee, J.S.;Park, H.S.
    • Journal of Power System Engineering
    • /
    • v.11 no.3
    • /
    • pp.41-46
    • /
    • 2007
  • The microstructure and electrochemical analysis of welds of electric resistance welding(ERW) pipe were investigated. The direction of metal flow line in HAZ of ERW pipe shifted to the inner(or outer) surface of pipe by plastic deformation during welding. The lowest heat input welds of ERW pipe was showed crack by liquid penetrant testing. Accelerated corrosion test by constant current density of 20mA/$cm^{2}$ developed groove at the welds of ERW pipe and the measured grooving factors were about $1.2{\sim}1.5$. Corrosion potential of base metal obtained by cyclic polarization in artificial sea water(3.5wt.% NaCl solution) was 100mV higher than that of weld metal of ERW pipe.

  • PDF

Wind-induced fatigue loading of tubular steel lighting columns

  • Robertson, A.P.;Hoxey, R.P.;Short, J.L.;Burgess, L.R.;Smith, B.W.;Ko, R.H.Y.
    • Wind and Structures
    • /
    • v.4 no.2
    • /
    • pp.163-176
    • /
    • 2001
  • Two 12 m high tubular steel lighting columns have been instrumented to determine the wind-induced fatigue loading experienced by such columns. Each column supported a single luminaire mounted on a 0.5 m long bracket. One column was planted in soil, and the other bolted through a welded baseplate to a substantial concrete base. The columns were strain gauged just above the shoulder weld which connected the main shaft to the larger base tube. Forced vibration tests were undertaken to determine the natural frequencies and damping of the columns. Extensive recordings were made of response to winds with speeds from 4 m/s to 17 m/s. Selected records were analysed to obtain stress cycle counts and fatigue lives. Mean drag coefficients were also derived from the strain data to investigate experimentally the effect of Reynolds Number.

Development of a shared remote control robot for aerial work in nuclear power plants

  • Shin, Hocheol;Jung, Seung Ho;Choi, You Rack;Kim, ChangHoi
    • Nuclear Engineering and Technology
    • /
    • v.50 no.4
    • /
    • pp.613-618
    • /
    • 2018
  • We are developing a shared remote control mobile robot for aerial work in nuclear power plants (NPPs); a robot consists of a mobile platform, a telescopic mast, and a dual-arm slave with a working tool. It is used at a high location operating the manual operation mechanism of a fuel changer of a heavy water NPP. The robot system can cut/weld a pipe remotely in the case of an emergency or during the dismantling of the NPP. Owing to the challenging control mission considering limited human operator cognitive capability, some remote tasks require a shared control scheme, which demands systematic software design and integration. Therefore, we designed the architecture of the software systematically.

Effect of Laser Welding Variables on the Formability of Si Added Steel Welds (3wt% Si 첨가강의 레이저용접부 성형성에 미치는 용접변수의 영향)

  • Park, Joon-Sik;Woo, In-Su;Lee, Jong-Bong
    • Journal of Welding and Joining
    • /
    • v.24 no.4
    • /
    • pp.15-21
    • /
    • 2006
  • The aim of present study is to investigate the effect of welding parameters and heat treatment conditions on the formability of the $CO_2$ laser welded silicon steel sheet. It was found that there is optimum range of the heat input ($0.6{\sim}0.7kJ/cm$) and gap distance ($0.125{\sim}0.150mm$) for the high tensile strength and the avoidance of the fracture in weld metal. Also, it was essential fur the improvement of formability to perform pre- and post-welding heat treatment which cause the uniform mixture of base metal and welding consumable.

Effect of laser welding variables on the formability of Si added steel welds (Si 첨가강의 레이저용접부 성형성에 미치는 용접변수의 영향)

  • Park Jun-Sik;U In-Su;Lee Jong-Bong
    • Proceedings of the KWS Conference
    • /
    • 2006.05a
    • /
    • pp.121-123
    • /
    • 2006
  • The aim of present study is to investigate the effect of welding parameters and heat treatment conditions on the formability of the laser welded silicon steel sheet. It was found that there is optimum range of the heat input ($0.6{\sim}0.7kJ/cm$) and gap distance ($0.125{\sim}0.150mm$) for the high tensile strength and the avoidance of the fracture in weld metal, Also, it was essential for the improvement of formability to perform pre- and post-welding heat treatment which cause the uniform mixture of base metal and welding consumable.

  • PDF

Estimation of Microstructures and Material Properties of HAZ in SA508 Reactor Pressure Vessel (원자로 압력용기 용접열영향부의 미세조직 및 재료물성 예측)

  • Lee, S.G.;Kim, J.S.;Jin, T.E.
    • Proceedings of the KSME Conference
    • /
    • 2001.06a
    • /
    • pp.138-143
    • /
    • 2001
  • To perform the rigorous integrity evaluation of RPV, it is necessary to consider metallurgical factors such as microstructure evolution during multi-pass welding process and PWHT. The microstructures of the heat affected zone(HAZ) of SA508 steel were predicted by a combination of simulated thermal analysis and a simple kinetic models for austenite grain growth and austenite-ferrite transformation. Phase equilibrium of SA508 steel were calculated using a Thermo-Calc package. Carbide growth in th HAZ were predicted by a empirical model, taking into account the predicted microstructure evolution.

  • PDF

A study on fabrication of a micro patterned LGP (미세 패턴 응용 도광판 제작에 관한 연구)

  • Yoo Y.E.;Kim T.H.;Kim S.G.;Seo Y.H.;Je T.J.;Choi D.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2006.05a
    • /
    • pp.533-534
    • /
    • 2006
  • Micro pyramid pattern and its array are designed to enhance the brightness and its uniformity of LGP which is one of key parts in LCD. The designed micro pyramid patterns are fabricated on a Si-wafer first through MEMS process and then a Ni-stamper is electro-plated from the Si pattern master. Adopting the fabricated Ni-stamper, LGPs are injection molded at different mold temperatures and the fidelity of the pattern replication is estimated for each molding conditions and pattern locations. The replicated patterns are found to have some defect such as local short shot or micro weld line which are believed to have negative effect on the performance of the LGP.

  • PDF

Effect of base metal and welding heat input on the properties of low temperature steel welds made by Electro Gas Welding (저온용 강재 Electro Gas 용접부 물성에 미치는 모재와 용접 입열의 영향)

  • Sung, Hee-Joon;Goo, Yeon-Baeg;Kim, Kyeong-Ju
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.51-51
    • /
    • 2009
  • In order to understand the properties of high heat input welds made by electro gas welding, two kinds of low temperature steel were welded. Welding heat inputs were controlled by width of root gap and ranged from 118 to 143kJ/cm. Chemical composition and micro-structural analysis were performed. To understand low temperature impact properties, Charpy impact test was conducted at several temperatures. The results were summarized as follows; 1) Grain size of weld metal and heat affected zone was increased with an increase in welding heat input. 2) Impact test values at fusion line were severely fluctuated regardless of base metals, showing enormous difference among the values at the same test temperature.

  • PDF

A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model (은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구)

  • 김경일;최재성
    • Journal of Welding and Joining
    • /
    • v.20 no.6
    • /
    • pp.45-45
    • /
    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

Thermal Stress Analysis in the Vicinity of Butt Welded Joiny of a Strip (순간가열(瞬間加熱)된 Strip의 과도적열응력해석(過渡的熱應力解析))

  • J.E.,Park;H.,Kim
    • Bulletin of the Society of Naval Architects of Korea
    • /
    • v.10 no.1
    • /
    • pp.15-20
    • /
    • 1973
  • In this paper, it is desired to show a simplified analytical method in estimating the thermal stresses in the heat affected zone of butt welded joint. A finite strip as shown in Fig.1 is taken as a analytical model for stress analysis. Expressing the temperature distributions by Fourier series, the thermal stresses are obtained. From the numerical sample calculation, the following results can be obtained. (1) Thermal stresses can be estimated by the sujected method. (2) The stress component, which is parallel to the weld direction is the largest stress component in major part of the strip. (3) In obtaining a stress component for the engineering purpose, length of the strip can be treated as five times of the thickness with same degree of convergency.

  • PDF