• Title/Summary/Keyword: J-failure

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Bending characteristics of ISB panel with dimple shapes as inner structures (딤플형 내부 구조체를 가진 ISB 판넬의 굽힘 강성 특성)

  • Ahn D.G.;Lee S.H.;Kim J.S.;Moon G.J.;Han G.Y.;Jung C.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.117-118
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    • 2006
  • The objective of this paper is to investigate into bending and failure characteristics of ISB panel with dimple shapes as inner structures. Through three-points bending test, the force-displacement curve and the failure shape are obtained to examine the deformation pattern, characteristic data including maximum load and displacement at the maximum load and failure pattern for the ISB panel. In addition, the influence of design parameters for ISB panel on the bending stiffness and failure mode has been found. From the results of the experiments, it has been shown that bending and failure characteristics of the ISB panel can be controlled by the ratio of radius and the direction of the material.

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Detection of Tool Failure by Wavelet Transform (Wavelet 변환을 이용한 공구파손 검출)

  • Yang, J.Y.;Ha, M.K.;Koo, Y.;Yoon, M.C.;Kwak, J.S.;Jung, J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1063-1066
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    • 2002
  • The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

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An Approach of Combining Failure Physics and Lifetime Analysis for Product Reliability Improvement: An Application to BGA(Ball Grid Array) Package (고장물리와 수명분석을 이용한 제품신뢰도 개선: BGA(Ball Grid Array) 패키지에 대한 사례연구를 중심으로)

  • Lee, K.T.;Shin, C.H.;Hahn, H.S.;Evans, J.W.;Kim, S.W.;Lee, H.J.
    • Journal of Korean Institute of Industrial Engineers
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    • v.25 no.2
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    • pp.204-216
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    • 1999
  • Failure physics and statistical lifetime analysis constitute the two extreme ends of the reliability engineering spectrum, and studies that relate failure mechanisms to failure distributions have been near non-existent. This paper is an attempt to stimulate interest to fill the gap between the two extremes and proposes an approach of combining them through i) developing a failure mechanism model, ii) generating failure times by Monte Carlo simulation with the model, iii) deriving the failure time distribution and evaluating the product reliability, and iv) improving the product reliability by the sensitivity analysis. An application of the proposed approach to the BGA(Ball Grid Array) surface mount package is also provided.

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Failure Data Analysis of J79 Engine Transfer Gearbox for Aircraft Maintenance Planning (항공기 정비계획을 위한 J79 엔진 Transfer Gearbox의 고장데이터 분석)

  • Choi, Jae-Man;Yang, Seung-Hyo;Hwang, Young-Ha;Son, Ik-Sang;On, Yong-Sub;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.781-787
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    • 2010
  • Forecasting possible failure characteristics is very important in maintenance planning because it helps in predicting any future failures and determining the optimum replacement interval. This paper examines the time.to-failure distribution of the transfer gearbox of a J79 engine by using a probability plotting technique which is one of the most convenient techniques for reliability analysis. Various probability distributions are evaluated for determining the suitable probability distribution of the failure data of the transfer gearbox, and the resulting correlation coefficient indicates that failure data have a lognormal distribution. The expected number of unscheduled maintenance actions and the optimum replacement interval for various values of cost ratios are determined.

Evaluation of the Effect of Fracture Resistance Curve Change Owing to the Presence or Absence of Side Groove in C(T) Specimen on Finite Element Failure Model Parameter Determination (C(T) 시편 측면 홈 유무에 따른 파괴저항곡선 변화가 유한요소 손상모델 변수 결정에 미치는 영향 평가)

  • Kim, Hune-Tae;Ryu, Ho-Wan;Kim, Yun-Jae;Kim, Jong-Sung;Choi, Myung-Rak;Kim, Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.539-546
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    • 2016
  • In this paper, the effect of J-R curve changes on the determination of parameters in a failure model owing to the presence or absence of a side groove in a C(T) specimen is investigated. A stress-modified fracture strain model is implemented for FE damage simulations. C(T) specimens were taken from SA508 grade 1a low-alloy steel piping material, and some of them were processed with a side groove. Fracture toughness tests were performed at room temperature and at $316^{\circ}C$. The parameters of the failure model were determined by damage simulations using the J-R curves obtained from the tests. Finally, the results show that the determination of failure model parameters is not affected by variations in J-R curves owing to the presence or absence of a side groove.

Failure Assessment Diagrams of Semi-Elliptical Surface Crack with Constraint Effect (구속상태를 고려한 반타원 표면균열의 파손평가선도)

  • Seo, Heon;Han, Tae-Su;Lee, Hyeong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.2022-2032
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    • 1999
  • In recent years, the subject of remaining life assessment has drawn considerable attention in the power generation industry. In power generation systems a variety of structural components, such as steam pipes, turbine rotors, and superheater headers, typically operate at high temperatures and high pressures. Thus a life prediction methodology accounting for fracture and rupture is increasingly needed for these components. For accurate failure assessment, in addition to the single parameter such as K or J-integral used in traditional fracture mechanics, the second parameter like T-stress describing the constraint is needed. The most critical defects in such structures are generally found in the form of semi-elliptical surface cracks in the welded piping-joints. In this work, selecting the structures of surface-cracked plate and straight pipe, we first perform line-spring finite element modeling, and accompanying elastic-plastic finite element analyses. We then present a framework for including constraint effects (T-stress effects) in the R6 failure assessment diagram approach for fracture assessment.

A Prediction of Bursting Failure in Tube Hydroforming Process Based on Plastic Instability (소성불안정성에 의한 관재 하이드로포밍 공정에서의 터짐 불량 예측)

  • Kim S. W.;Kim J.;Park H. J.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.210-213
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined internal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity fur anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy parameter, strain hardening exponent on bursting pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

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Failure Rate Model of External Environment Maintenance for a System under Severe Environment (가혹환경 하에서 사용되는 시스템의 외부환경보수에 대한 고장률 모형)

  • Park, J.H.;Shin, Y.J.;Lee, S.C.;Lie, C.H.
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.1
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    • pp.69-77
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    • 2010
  • The failure rate model of External Environment Maintenance(EEM) for a system under severe environment is investigated. EEM, which is recently introduced concept, is a maintenance activity controlling external environment factors that potentially cause system failure such as cleaning equipment, controlling temperature (humidity) and removing dust inside of electronic appliances. EEM can not have any influence on the inherent failure rate of a system but reduce the severity of the external environment causing failure since it deals with only external environment factors. Therefore, we propose two failure rate models to express the improvement effect of EEM: The intensity reduction model and age reduction model. The intensity and age reduction models of EEM are developed assuming the quality of improvement effect is proportioned to an extra intensity or age respectively. The validation of proposed failure rate models is performed in order of data generation, parameter estimation and test for goodness-of-fit.