• 한국주조공학회지
• /
• 제6권1호
• /
• pp.20-26
• /
• 1986

In order to investigate the solidification characteristics of CV. graphite cast iron, decantation technique and thermal analysis test were used. Solidification characteristics were studied in the specimens with various compositions and graphite shape. The results were as follows; 1. The first surface solidifcation layer is formed along the mold wall by the growth of austenite dendrites in hypoeutectic composition and thin solid film in hypereutectic composition. 2. The mushy degree of solidifcation of hypereutiectic composition is higher than that of hypoeutectic. 3. In hypoeutectic, the effect of change of the mushy degree of solidification on the graphite shape is small, however, in hypereutectic the mushy degree of solidification becomes higher in order of flake, CV, and spheroidal graphite cast iron.

• 한국표면공학회지
• /
• 제26권3호
• /
• pp.109-114
• /
• 1993

Black magnetite film could be formed on Invar steel for shadows mask by iron electroplating in thickness of 0.46~0.63$\mu\textrm{m}$ on Invar steel and subsequent oxidation of iron by immersion in strongly alkaline soution for 30~60 minutes. blackness degreed of magnetite oxide film on Invar was C20BL90 in comparision of color chart of Dainippon Ink & Chemicals Inc. Co. and adhesion test showed excellent adhesion of oxide film on substrate. Magnetite oxide film grew up on iron in hot strongly alkaline solution according to 'Sato-Cohen' oxide film growth model.

• 한국표면공학회지
• /
• 제29권3호
• /
• pp.163-175
• /
• 1996

Flame-sprayed Ni-based coatings are investigated in order to improve the thermal fatigue properties of gray cast iron in the presence of water spraying. The results of thermal cycling tests from room temperature to $1100^{\circ}C$ indicate that thermal fatigue endurance is increased in the order of Ni-20%Cr, NiCr-6%Al, and Ni-5%Al. The thermal fatigue failure is caused by the formation of iron oxides between the coating and the substrate and then the thermal fatigue cracks have propagated either along the brittle iron oxide layer resulting in the spatting of the coatings in case of Ni-5%Al and NiCr-6%Al coatings or to the substrate resulting in the whole specimen fracture in case of Ni-20%Cr coating. It seems that the most governing factor for thermal fatigue resistance is the thermal expansion coefficient difference between the coating and the substrate. Microstructural variations before and after the tests are also discussed.

• 대한화학회지
• /
• 제56권6호
• /
• pp.673-678
• /
• 2012

변전위법과 선형분극법을 이용하여 Borate 완충용액에서 철의 부식에 대한 대기의 영향을 조사하였다. 철의 부식은 용액 속에 녹아있는 산소의 양에 크게 영향을 받았다. 용액에 녹아 있는 산소의 환원반응으로 환원전류가 증가하여 부식전위가 양의 방향으로 이동하였다. 물 또는 산소의 환원 반응에 의하여 생성된 $OH^-$ 이온은 철 전극의 전기이중층에 $OH^-$ 이온의 농도를 증가시켜 철 전극에 $OH^-$ 이온의 흡착을 용이하게 하였다. 철 전극 표면에 $OH^-$ 이온의 흡착은 Langmuir isotherm 또는 Temkin logarithmic isotherm을 이용하여 설명할 수 있었다.

• 대한기계학회논문집A
• /
• 제23권11호
• /
• pp.1922-1928
• /
• 1999

Rotary bending fatigue tests were carried out to investigate the influence of artificial defects on fatigue limit in annealed and austempered ductile iron. Obtained main results are as follows : (1) Artificial defect(micro hole type, dia.<0.4 mm) on specimen surface did not bring about a obvious reduction of fatigue limit in austempered ductile iron(ADI) as compared with annealed ductile iron. (2) According to the investigation of $\sqrt{area}_c$ which is the critical defect size to crack initiation at artificial defect, $\sqrt{area}_c$ of ADI is larger than that of annealed ductile iron. This shows that the situation of crack initiation at artificial defect in ADI is more difficult in comparison with annealed ductile iron. (3) One of the reasons for the low rate of crack initiation from artificial defect in ADI is that the resistance of matrix to crack initiation is higher than that of annealed ductile iron. (4) In case that the $\sqrt{area}$ of artificial defect and graphite nodule is the same, the rate of crack initiation from graphite nodule is higher than that from artificial defect. This reason is that the serious ruggedness around graphite nodule is formed by austempering treatment.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
• /
• pp.1276-1279
• /
• 1996

Reclaimer in the raw material yard is being used to dig iron and coal so that they transfer to main blast furnace. A newly automatic system was developed and tested in the raw yard of Kwangyang iron making. The concept of the proposed system is based on the 3-dimensional detection of pile and auto-landing on the surface it.

• 열처리공학회지
• /
• 제37권2호
• /
• pp.49-57
• /
• 2024

We investigated the changes in microstructure and surface roughness of the compound layer of GC250D gray cast iron, commonly used in brake discs, during gas nitriding. The gas atmosphere of the nitriding process was controlled with a hydrogen partial pressure of 49.5%, and the process was conducted at a nitriding temperature of 520℃ with various process times. As the nitriding process time of the GC250D material increased, both the depth of hardening and the thickness of the compound layer increased, with a maximum surface hardness of approximately 1265 HV_0.1 was measured. Additionally, the surface roughness increased with the process time. Phase analysis of the compound layer revealed an increase in the proportion of the γ' phase as the nitriding process time increased. Changes in the formation of the compound layer were observed depending on the orientation of graphite within the material, leading to the formation of wedges. Therefore, the increase in surface roughness appears to be attributed to the uneven compounds, the expansion of the compound layer and wedges formed on the surface during the nitriding process.

• Smart Structures and Systems
• /
• 제7권4호
• /
• pp.241-262
• /
• 2011

Cast iron pipe has been used as a water distribution technology in North America since the early nineteenth century. The first cast iron pipes were made of grey cast iron which was succeeded by ductile iron as a pipe material in the 1940s. These different iron alloys have significantly different microstructures which give rise to distinct mechanical properties. Insight into the non-destructive structural condition assessment of aging pipes can be advantageous in developing mitigation strategies for pipe failures. This paper examines the relationship between the small-strain and large-strain properties of exhumed cast iron water pipes. Nondestructive and destructive testing programs were performed on eight pipes varying in age from 40 to 130 years. The experimental program included microstructure evaluation and ultrasonic, tensile, and flexural testing. New applications of frequency domain analysis techniques including Fourier and wavelet transforms of ultrasonic pulse velocity measurements are presented. A low correlation between wave propagation and large-strain measurements was observed. However, the wave velocities were consistently different between ductile and grey cast iron pipes (14% to 18% difference); the ductile iron pipes showed the smaller variation in wave velocities. Thus, the variation of elastic properties for ductile iron was not enough to define a linear correlation because all the measurements were practically concentrated in single cluster of points. The cross-sectional areas of the specimens tested varied as a result of minor manufacturing defects and levels of corrosion. These variations affect the large strain testing results; but, surface defects have limited effect on wave velocities and may also contribute to the low correlations observed. Lamb waves are typically not considered in the evaluation of ultrasonic pulse velocity. However, Lamb waves were found to contribute significantly to the frequency content of the ultrasonic signals possibly resulting in the poor correlations observed. Therefore, correlations between wave velocities and large strain properties obtained using specimens manufactured in the laboratory must be used with caution in the condition assessment of aged water pipes especially for grey cast iron pipes.

• 한국세라믹학회지
• /
• 제42권6호
• /
• pp.405-410
• /
• 2005

In the hard oxidizing fire iron red glaze which colorated red exposed magnesioferrite and whitlockite-type crystals. And whitlockite-type crystals has formed before magnesioferrite forming in the step of sintering. This study tries to identify the coloration mechanism of hard oxidizing fire iron red glaze by the experiment of substitution of whitlockite-like crystals and to confirm such substitution be able to farm magnesioferrite. As the results of experiment, magnesioferrite was appeared during substitution of two kinds of whitlockite-type. It can be considered that the magnesioferrite colors the iron glaze to red with covering the glaze surface.

• 한국연소학회:학술대회논문집
• /
• 한국연소학회 2004년도 제28회 KOSCO SYMPOSIUM 논문집
• /
• pp.141-148
• /
• 2004

Coal combustion in an iron ore sintering bed is a key parameter that determines quality of the sintered ores and productivity of the process. In this study, effects of the different types of coal coke and anthracite - on the combustion in the iron ore sintering bed are investigated by modeling and experiment. Fuel characteristics of coke and anthracite are observed through a few basic analysis and thermo-gravimetric analysis. It was found that coke has a higher reactivity than anthracite due to the difference of surface area and density. Those characteristics are reflected to the 1-D unsteady simulation of the iron ore sintering bed. Calculation results show that different reactivity of the fuel can affect the bed combustion, which implies the further investigation should be performed for obtaining optimal combustion conditions in the sintering bed.