• Title/Summary/Keyword: Iron bar

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Friction Welding of Spheroidal Graphite Cast iron and 2024 Aluminium Alloys using Insert Metal (삽입금속을 사용한 구상흑연주철과 2024 알미늄합금의 마찰압접에 관한 연구)

  • Kim, Chang-Gyu;Kim, Chi-Ok;Sim, Sung-Bo;Kim, Kwang-Ill
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.283-288
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    • 2002
  • This study accompanied with the friction welding of a spheroidal graphite cast iron bar and 2024 Aluminium alloy bar with A1050 insert metal and investigated between conditions of friction welding faces and welded joint strength. This principal results of the experimental investigation could be summarized as follows: If the optimum friction welding is selected, the aspect of the spheroidal graphite cast iron and 2024 Aluminium could be welded with a pure Aluminium insert metal.

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Adjustment of Roll Gap for The Dimension Accuracy of Bar in Hot Bar Rolling Process (열간 선재 압연제품의 치수정밀도 향상을 위한 롤 갭 조정)

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Young-Seog
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.96-103
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    • 2002
  • The objective of this study is to adjust the roll gap fur the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes fur round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental from and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

Adjustment of Roll Gap for the Dimension Accuracy of Bar in Hot Bar Rolling Process

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Youngseog
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.56-62
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    • 2003
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

A Study on Structural Behavior of Composite Deck Plate using a Pre-assembled Re-bar Truss (철근 선조립형 복합 데크플레이트의 하부근 선경축소에 따른 구조적 거동 평가)

  • Yoo, Byung-Uk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.5
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    • pp.129-138
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    • 2006
  • Composite deck plate using a pre-assembled re-bar truss for slab with corrugated zinc galvanized sheet iron at manufactory, is given the improvement on design, manufacture, and performance for construction work of cast-in-place reinforced concrete slab by enabling to cast concrete directly without the form work. There are two methods in analyzing composite deck : Simplified 2D analysis and 3D analysis. Although simplified 2D analysis is being used up to date, the use of 3D analysis, allowing for the vierendeel behavior of composite deck by real configuration correlating to bar reducing, is demanded. To compare the simplified 2D analysis applied to allowable stress design with 3D analysis applied to limit state design, 8 specimen are manufactured. Main variables include the depth of slab, the length of span, the diameter of bottom bar and lattice bar, and the presence of corrugated zinc galvanized sheet iron. The comparison from the experimental result and analytical result indicates that applying of simplified 2D analysis is possible for the use of D10 with bottom bar. However, it is more reasonable to apply 3D analysis which allows to indicate vierendeel behavior considered the real configuration.

A Novel Al-Bridged Trinuclear Iron(II) Bis(imino)pyridyl Complex with Catalytic Ethylene Polymerization Behavior

  • Long, Zerong;Li, Zhongquan;Ma, Ning;Wu, Biao
    • Bulletin of the Korean Chemical Society
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    • v.32 no.8
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    • pp.2537-2543
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    • 2011
  • A self-assembled Al-bridged diiminopyridine-based ligand (3) was synthesized and characterized by FT-IR, ESI-MS and NMR spectroscopy. Electron spectral titrations were performed to confirm the formation of a novel trinuclear bis(imino)pyridyl iron(II) complex (4) upon addition of $FeCl_2$ into Al-bridged ligand 3 in methanol solution. Simultaneously, a typical bis(imino)pyridine-iron(II) complex (2) was synthesized and fully characterized. The X-ray crystal study of the iron(II) complex 2 disclosed a five-coordinate, distorted square-pyramidal structure with the tridentate N^N^N ligand and chlorides. The optimal molecular structure of 4 was obtained by means of molecular mechanics, which showed that each iron atom in the complex 4 is surrounded by two chlorides, a tridentate N^N^N ligand and one oxygen atom, supporting considerations about the possibility of six-coordinate geometry from MMAO or the ethylene access. A comparison of 4 with the reference 2 revealed a remarkable decrease of the catalytic activity and MMAO consumption (activity up to $0.41{\times}10^3\;kg\;{mol_{Fe}}^{-1}h^{-1}bar^{-1}$, Al/Fe = 650 for 4 and $7.02{\times}10^3\;kg\;{mol_{Fe}}^{-1}h^{-1}bar^{-1}$, Al/Fe = 1600 for 2).

A Study on Fracture Behavior and Impact Stability of Sintered Rare-earth Permanent Magnets

  • Li, Wei;Li, Anhua;Wang, Huijie;Dong, Shengzhi;Guo, Yongquan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.790-791
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    • 2006
  • The fracture behavior and mechanical characteristics of sintered rare-earth magnets were investigated. It shows that the fracture behavior and bending strength of the magnets obviously exhibit anisotropy. Sm-Co magnets tend to cleavage fracture in the close-packed (0001) plane or in the ($10\bar{1}1$) plane. The fracture mechanism of $Nd_2Fe_{14}B$ magnet mainly appears to be intergranular fracture. The anisotropy of fracture behavior and mechanical strength of sintered rare-earth magnets is caused mainly by the strong crystal-structure anisotropy and the grain alignment texture. The effects of Nd content, and Pr, Dy substitution on the impact stability of $Nd_2Fe_{14}B$ magnets were also reported.

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Evaluation on Stiffness of High-strength Mortar-filled Sleeve Bar Splice Under Cyclic Loading (반복하중이 작용하는 고강도 모르타르 충전식 슬리브 철근이음에 대한 강성 평가)

  • Kim, Hyong Kee;Chung, Goo Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.1
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    • pp.85-93
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    • 2013
  • In order to make a more reasonable evaluation on the stiffness of the high-strength mortar-filled sleeve bar splices under cyclic loading, we investigated and analyzed the existing experiment data of 106 full-sized reinforcing bar splices with test variables such as compressive strength of mortar, development length of reinforcement and sleeve type, etc. The following were found: 1) If mortar and the reinforcement development length with $f_{g^*}$(L/d) of more than 340 is used, the cast iron sleeve bar splices for SD350 and SD400 will have the stiffness of higher than A class of the AIJ code. 2) If mortar and the reinforcement development length with $f_{g^*}$(L/d) of more than 400 is used, the cast iron sleeve splices and pipe sleeve splices for SD500 will have the stiffness of higher than A class of the AIJ code.

Automatic Algorithms of Rebar Quantity Take-Off of Green Frame by Composite Precast Concrete Members (합성 PC부재에 의한 그린 프레임의 철근물량 산출 자동화 알고리즘)

  • Lee, Sung-Ho;Kim, Seon-Hyung;Lee, Goon-Jae;Kim, Sun-Kuk;Joo, Jin-Kyu
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.1
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    • pp.118-128
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    • 2012
  • As the bearing wall structure, which has been widely applied to domestic apartment buildings since the 1980s, cause many problems during remodeling of buildings, the government encourages constructors to adopt flat plate or rahmen structure through legal incentives. In line with such a trend, the green frame, an eco-friendly rahmen structure that has removed the shortcomings of previous structures, was developed to enhance structural safety, constructability, and eco-friendliness. The construction of green frame can reduce the labor cost and facilitate the composition of iron bars to reduce rebar loss through calculating the quality and establishing the bar bending schedule automatically on the precast concrete member data collected over the design phase. Therefore, the purpose of this study is to develop the algorithm to automate the calculation of iron bar volume for the green frame designed on composite precast concrete members. Automated algorithm to calculate concrete structural design information and design information. Practices through the application site should prove efficacy. The database established by the developed algorithm will automate the establishment of iron bar processing map and bar cutting list and the calculation of optimal composition and order volume to minimize the rebar loss. This will also reduce the expenses on management staff and overall construction cost through the minimization of rebar loss.

Adjustment Of Roll Gap For The Dimension Accuracy Of Bar In Hot Bar Rolling Process (열간 선재 압연제품의 치수정밀도 향상을 위한 롤 갭 조정)

  • 김동환;김병민;이영석;유선준;주웅용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1036-1041
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    • 1997
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

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Deformation and flow resistance characteristics of model net cages according to shapes and arrangements of sinkers (발돌의 형상 및 배치 방법의 변화에 따른 모형 가두리 그물의 변형 및 유수저항 특성)

  • Kim, Sang-Kook;Yang, Kyong-Uk;Kim, Dae-An;Kim, Tae-Ho
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.43 no.3
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    • pp.192-205
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    • 2007
  • The objective of this study was to investigate the optimal shapes and arrangements of sinkers attached to net cages to prevent their deformation in a current. A series of model experiments were conducted in a circulating water channel, using 5 different types of sinker(high-weighted ball, low-weighted ball, columntype, egg-shaped and iron bar-framed) and 2 types of square net cage constructed from both Nylon Raschel netting and Nylon knotted netting, on a 1/20th scale. The deflection of the model nets against the flow was smallest with the iron bar-framed weight compared to the other four types of sinker. It was expected that the optimal shapes of sinkers would be either the ball or egg-shape; however, iron bar-framed weight actually had larger drag forces. The dispersed deployment of sinkers on the bottom frames of model net cages performed better with relatively slow flows, while the concentrated deployment at 4 corners functioned better with relatively fast flows, in preventing the nets from becoming severely deformed. The deformation of the net cages was larger for the Nylon knotted netting than the Nylon Raschel netting. With respect to flow resistance, the Nylon Raschel netting, rather than the Nylon knotted netting, was more suitable for construction of net cages.