• Title/Summary/Keyword: Iron Manufacture

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Study of Surface Roughness by Feedrate and Cutting Angle at Turning of Non-iron Metal (비철금속의 선삭에서 절삭각과 이송량이 표면거칠기에 미치는 영향에 관한 연구)

  • 전재억;정진서;김수광;권혁친;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.884-887
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    • 2000
  • In the present industry, there is not only the cutting of iron metal, but also the cutting of alloy aluminum, brass and plastic to wood(Paulownia). A variety of material is used and these industry is made need of the cutting material but lots of experiments processing is not enough at the moment. At this point, our team processed the basic experiment about influencing of Feedrate and Backrake angle of bite concerned to manufacture in the turning of non-iron metal. Generally speaking, we recognized that there was occurrence of increase of Surface Roughness with increasing of cutting angle in the non-iron metal, but in the cutting of wood we knew, there was special change with change of cutting angle

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Metallurgical Study on the Iron Artifacts Excavated from Sudang-ri Site in Geumsan (금산 수당리유적 출토 철제유물의 금속학적 연구)

  • Park, Hyung-ho;Cho, Nam-chul;Lee, Hun
    • Korean Journal of Heritage: History & Science
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    • v.46 no.3
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    • pp.134-149
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    • 2013
  • The Sudang-ri Site in Geumsan is considered the historic site where Baekje dominated the inland traffic route to Gaya through Geumsan and Jinan in the 5th Century. This study identified the production techniques of iron by conducting an analysis of metallographical microstructure of the artifacts such as an iron sword and an iron sickle that were excavated in Sudang-ri Site, Geumsan, one of the regions ruled by Baekje, and tried to figure out the characteristics and the technical systems of Baekje's ironmaking around the 5th Century by comparing them with other iron artifacts produced around the same time. The analysis showed that various production techniques were applied to the artifacts excavated in Sudang-ri Site, Geumsan. Depending on the production techniques, they can be divided largely into three methods: the simple shape-forging method, the steel manufacture method after forging, and the steel manufacture & heat-treatment method after forging. The iron sickle from the stone chamber tomb No. 1, which was produced only through forging, is mostly composed of soft ferrite at both edges of the blade and at the rear making the use of the weapon impractical. From this fact, it is presumed that they were produced as burial objects or ceremonial accessories for the person buried. The iron axe from the outer stone coffin tomb No. 1 and the iron swords and sickle from the outer stone coffin tomb No. 12, which were produced through the steel manufacture method after forging such as carburizing, did not go through the heat treatment such as quenching, but applied different production processes to each part. Therefore, it is deemed that they were produced as daily tools for cultivation rather than burial objects or ceremonial accessories. The production techniques following the forging process - carburizing and heat treatment - can be found on the iron swords from the outer stone coffin tomb No. 5 and the outer stone coffin tomb No. 12. The sturdy structure of the blade part and the durable structure of the rear processed with heat are deemed to have been produced as weaponry and used by the person buried. Based on the analysis of the iron artifacts excavated from Sudang-ri Site in Geumsan, the characteristics of iron production techniques were investigated by comparing them with the artifacts from Yongwon-ri Site in Cheonan, Bongseon-ri Site in Seocheon, and Bujang-ri Site in Seosan that were made around the same time as the cluster of Baekje tombs examined by the metallographical microstructure analysis of this study. For the iron artifacts analyzed here, the changes in the techniques were investigated using the iron swords common in all of the tombs. In the case of the iron swords, it was identified the heat treatment technique called tempering was applied from the 4th Century.

Studies in Iron Manufacture Technology through Analysis of Iron Artifact in Han River Basin during the Proto-Three Kingdoms

  • Kim, Soo-Ki
    • Conservation and Restoration of Cultural Heritage
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    • v.1 no.1
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    • pp.9-22
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    • 2012
  • The most widely excavated iron artifacts used as weapons or farm tools from central southern regions of Korea were subjects of non-metallic inclusion analysis through metallographic examination, microhardness measurement, and scanning electron microscopy with energy dispersive X-ray spectroscopy. Through metallographic interpretation and study of the analyzed results, the steel manufacturing and iron smelting using heat processing in the iron artifacts excavated from the central southern region of the ancient Korean peninsula was studied, and the analysis of the non-metallic inclusions mixed within the metallic structures was interpreted as the ternary phase diagram of the oxide to infer the type of iron ores for the iron products and the temperature of the furnace used to smelt them. Most of the ancient forged iron artifacts showed $Al_2O_3/SiO_2$ with high $SiO_2$ contents and relatively low $Al_2O_3$ contents for iron ore, indicating t hat for $Al_2O_3$ below 5%, it is presumed that magnetic iron ores were reduced to bloom iron (sponge iron) with direct-reduction process for production. The temperature for extraction of wustite for $Al_2O_3$ below 1% was found to be $1,020{\sim}1,050^{\circ}C$. Considering the oxide ternary constitutional diagram of glassy inclusions, the steel-manufacturing temperature was presumed to have been near $1,150{\sim}1,280^{\circ}C$ in most cases, and minimum melting temperature of casting iron part excavated in Daeseong-ri. Gyeonggi was near $1,400^{\circ}C$, and it is thought that hypoeutectic cast iron of about 2.3% carbon was casted and fragility of cast iron was improved by decarburizing in solid state.

Manufacturing Technology of a Set of Iron Bit from Eonnam-ri Site (언남리유적 철제재갈의 제작기술)

  • Chung, Kwang-Yong;Yi, Su-Hee;Seong, Hee-Won
    • 보존과학연구
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    • s.26
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    • pp.41-56
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    • 2005
  • A set of horse bit from the Eonnam-ri site consists of three parts, pyo , ham , andinsu , and each part takes a shape of a piece of bar. According to current typological study, the pyo is S type, the insu is two-braided line type, and the outer rim of the ham is double rim type, respectively. According to X-ray test, inlaid design seems to have been decorated on the whole surface of the iron bit, originally. However, inlaid pattern partially remained. While the part of bit stopper is designed with flame pattern, the part of rein joint is designed with cloud pattern. According to XRF and XGT analysis of inlaid material, the content of silver is not more than 50%. The line inlay method making grooves on the surface of iron, then in laying a silver thread into them, and grinding the surface in a direction was adoptedin the manufacture of the iron bit.

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Study of Surface Roughness by Cutting Angle at Turning of Non-iron Metal (비철금속의 선삭시 윗면 절삭각이 표면 거칠기에 미치는 영향에 관한 연구)

  • Jun, Jae-Uhk;Chung, Jin-Seo;Shin, Kou-Dong;Koo, Yang;Ha, Man-Kyung
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.236-241
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    • 2000
  • In the present industry, there is not only the cutting of iron metal, but also the cutting of alloy aluminum, brass and plastic to wood(Paulownia). A variety of material is used and these industry is made need of the cutting material but lots of experiments processing is not enough at the moment. At this point, our team processed the basic experiment about influencing of cutting angle of bite concerned to manufacture in the turning of non-iron metal. Generally speaking, we recognized that there was occurrence of increase of rough surface with increasing of cutting angle in the non-iron metal. but in the cutting of wood we knew, there was special change with change of cutting angle.

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Ancient iron technologies as observed in the microstructures of iron sickles excavated from Icheon Seolbong fortress (이천 설봉산성 출토 철제 낫의 제작기술 연구)

  • Yu, Jae-Eun
    • Journal of Conservation Science
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    • v.20
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    • pp.67-80
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    • 2007
  • Icheon Seolbong fortress is located in Saum-dong, Icheon, Gyeonggi-do Province that its date is founded as 4th century of Bakjae dynasty after excavation by Dankook university museum. Excavated artifacts show various kinds such as earthenwares, ceramics, metal artifacts and so on. Especially many iron artifacts were founded in where Bakjae earthenwares were found that it indicates iron artifacts were manufactured in Bakjae Dynasty. From 6 iron sickles, called Beollat and Millet, samples were taken to examine mircostructures and from the results used iron material, shape-forging, steel-making process, heat treatment were investigated. From this late 4th century Bakjae dynasty iron manufacture profess was established. From the result, different treatment were used in different area of the sickles according to the its use. Beollats were quenched in blade and it was used for special purpose that require Intensity. Millats did not have special treatment that it was used to cut rice plant and plant. Used material was steel, steel was previously made by certain steel-making process. It is formed to produce iron ware and the area where intensity is required heat treatment was employed to make it strong. From the investigation it is derived that iron ware manufacture process in Bakjae dynasty is steel making$\rightarrow$shape-forging$\rightarrow$and heat treatment.

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A STUDY ON WEAR BEHAVIORS OF CAM SPINDLES MANUFACTURED FROM CK 45 STEEL AND CAM SPINDLES MANUFACTURED FROM GGG-50 SPHERICAL GRAPHITE CAST IRON AND BORONED

  • Sert, H.;Selcuk, B.;Toprak, H.;Samtas, G.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.325-329
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    • 2002
  • This study targets mainly to reduce the manufacturing costs of cam spindles and manufacturing of mechanical components with longer service durations through application of surface engineering techniques on cam spindles. Within the frame of this study, we have attempted to establish the performances of cam spindles manufacture from forged steel and SGCI, through performance of wear tests in plate-disk system, metalographic investigations, SEM imaging, EDS analyses and micro hardness scans on test samples having the same sizes with original cam that once obtained from casting of Spherical Graphite Cast Iron (SGCI) are subjected partially to Boronising and partially to hardening in a salt solution and cam spindles currently manufactured from CK 45 through cauterization based reshaping.

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An Update Technology Trend in Iron Oxide (산화철의 기술개발동향)

  • Sohn Jin-Gun
    • Resources Recycling
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    • v.12 no.6
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    • pp.3-7
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    • 2003
  • For the manufacture of iron oxide, the hydro-process and the pyre-process are conventionally used. Both processes use a huge amount of chemicals in reaction which affect the environment harmfully. This paper introduced the new environment friendly processes; the bio-chemical process and the self propagating high temperature synthesis process.

An Experimental Study on the Motor-Core Die Development of HEV Traction Motor (하이브리드(HEV) 구동 모터용 모터-코어 금형 개발에 관한 실험적 연구)

  • Hong, Kyeong-Il;Kim, Se-Hwan;Choi, Kyeo-Gwang;Jung, Hyun-Suk;Lim, Se-Jong
    • Design & Manufacturing
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    • v.9 no.2
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    • pp.34-37
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    • 2015
  • The HEV Traction Motor Core manufacturing technology is a core component of HEV Traction Motor Core (Iron Core) is a key technology for the manufacture of eco-friendly automotive industry is essential for the competitiveness of the country must obtain the technology. In this study, the HEV Motor Core of the Rotor manufacturing technology, the Stator manufacturing technology applied to Press Lamination Die and Core(Iron Core) was developed and the results are discussed.

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Design, Manufacture and Performance Characteristics under Each Mode of High-Speed Motor/Generator for Electro-Mechanical Battery System (전기기계식 배터리 시스템용 초고속 전동발전기의 설계, 제작 및 모드별 특성)

  • Jang, Seok-Myeong;Seo, Jin-Ho;Jeong, Sang-Seop;Choe, Sang-Gyu;Ham, Sang-Yong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.8
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    • pp.400-407
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    • 1999
  • This paper treated the design, manufacture and the performance characteristics under each mode of high speed motor/generator for an electro-mechanical battery(EMB). This machine is employed as an integral part of a flywheel energy storage system(FESS), i.e., a modular flywheel system to be used as a device for storing electrical or mechanical energy. In this machine, the magnetic field system is constructed by using special magnet array, dipole Halbach array with 16 permanent magnet segments and the armature is composed of a plastic bobbin and multi-phase windings with Litz wire. The magnet array produces a highly uniform dipole field without back iron. The motor/generator is 3-phase machine in which the dipole Halbach array surrounding the winding is rotating. Since there are no iron laminations, this field system offers some unique advantages for the simplicity of the design and the theoretical prediction of characteristics of a high speed electric machine. This paper describes the results obtained when EMB system was tested in the laboratory.

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