• Title/Summary/Keyword: Iron & Steel industry

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고로의 연소효율을 높이기 위한 화염영상 정밀 검출 및 화염제어 (Flame image precise measurement and flame control to raise combustion efficiencies of a blast furnace)

  • 김재열;이승철;곽남수;한재호
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.8-14
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    • 2014
  • Pulverized coal (PC) has become an important auxiliary fuel in the iron and steel industry since the technique of pulverized coal injection (PCI) was developed for iron making. The combustion efficiencies of pulverized coal in blowpipes and tuyeres under various operational conditions are numerically predicted to determine the performance levels with regard to different locations of the nozzles in a blast furnace. A variety of parameters, including the pulverized coal quantities, oxygen amounts, inlet temperatures of the tuyeres, and the mass flow rate of coal carrier gas are taken into consideration. Also, in order to develop greater efficiency than those of existing coal injection systems, this study applies a flame measurement system using a charge-coupled device (CCD) camera and a frame grabber. It uses auto sampling algorithms from the flame shape information to determine the device for the optimal location control for PCI. This study finds further improvements of the blast furnace performance via the control of the PCI locations.

고로의 연소효율을 높이기 위한 미분탄 공급 시스템 개발 (Pulverized coal injection system development to raise combustion efficiencies of a blast furnace)

  • 안영진;강법성;곽남수;최경민;이민철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.3163-3168
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    • 2008
  • Pulverized coal (PC) has become an important auxiliary fuel in the iron and steel industry since the technique of pulverized coal injection (PCI) system was developed for iron making. Combustion efficiencies of pulverized coal in blowpipes and tuyeres under various operational are numerically predicted to recognize the performance with the locations of nozzles in a blast furnace. A variety of parameters including the pulverized coal quantities, oxygen amounts, inlet temperature of the tuyeres and mass flow rate of coal carrier gas are taken into consideration. Also In order to develop more efficient than existing coal injection system, this study applies a flame measurement system using a charge couple device (CCD) camera and frame grabber. And it has used algorithms of auto sampling from flame shape information and composed the device for location control of PCI. This study find to further improve the blast furnace performance by the control of PCI locations.

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다양한 조건에 따른 주철 소재의 마찰/마모 특성에 관한 연구 (Investigation of Friction and Wear Characteristics of Cast Iron Material Under Various Conditions)

  • 주지훈;김창래;나르게스 네마티;오정택;김대은
    • 대한기계학회논문집A
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    • 제39권8호
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    • pp.765-772
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    • 2015
  • 주철은 산업현장에서 중장비나 철도차량 등과 같은 다양한 기계장치의 주재료로 널리 사용된다. 이러한 기계장치의 운전 성능은 접촉 특성에 따라 크게 좌우되며 이를 개선시키기 위한 연구들이 진행되고 있다. 본 연구에서는 모래와 알루미나 입자가 주철의 마찰/마모 특성에 미치는 영향에 대해 다양한 조건에서의 미끄럼 실험을 통해 규명하였다. 입자의 크기 및 시편 온도 등을 변수로 하여 스틸 볼이 pin 으로 장착된 pin-on-reciprocator 방식의 트라이보테스터를 사용하여 실험을 진행하였다. 주사전자현미경(Scanning Electron Microscope), confocal microscope 와 3d profiler 를 이용해서 주철 시편과 스틸 볼의 마모 표면을 관찰하고 마모량을 정량적으로 측정하여 마모 특성을 파악하였다. 실험 결과 주철의 마찰/마모 특성은 입자 주입에 의해 크게 달라짐을 알 수 있었다. 또한, 주철 시편에 가해준 온도에 따라 마찰/마모 특성이 크게 달라지는 것을 확인하였다. 이 연구의 결과는 산업에서 주철 재료의 트라이볼로지 특성을 이해하는데 도움이 될 것이다.

한국의 산업별 독성물질 배출과 인체유해도 측정 -산업연관분석의 응용- (Human Toxicity Index and Toxic Substances Emissions in Korea Industries)

  • 이해춘;김익;허탁
    • 자원ㆍ환경경제연구
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    • 제15권4호
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    • pp.643-672
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    • 2006
  • 본 연구는 한국의 산업별 독성물질 배출량을 이용하여 산업별 인체유해도를 측정한 것이다. 분석에 이용된 자료는 146종의 인체유해화학물질 배출량과 2000년도 산업연관표이다. 분석결과, 총배출 강도가 높은 산업의 순위는 목재나무제품펄프종이(1.1632) >유기화학기초제품(0.9750) >기타화학제품(0.9620) >플라스틱제품(0.3804) >합성수지 및 합성고무(0.3412) >선박 및 기타 수송장비(0.3275) 등이다. 또한 인체발암지수는 산업 전체가 $11.86198{\times}10^3$(이미지참조)이며, 산업 평균이 $0.26360{\times}10^3$(이미지참조)으로 계산되었다. 인체유해도가 높은 산업의 순위를 보면, 자동차 및 부문품(7.85033) >선철 및 강반성품(4.57409) >철강 1차 제품(4.36668) >선박 및 기타 수송장비(3.43293) >무기화학기초제품(2.64379) 등이다. 총배출강도나 인체유해도 등은 인체유해 화학물질 감축을 위한 수요 및 산업 정책을 전개할 때, 규제산업의 우선순위를 결정하는 근거가 될 수 있다.

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천연가스 기반 스팀 리포밍 수소 생산 시스템 설계를 위한 시스템엔지니어링 접근방법: 철강생산플랜트를 중심으로 (A Systems Engineering Approach to the Design of Steam Reforming H2 Generation System based on Natural Gas: Case of Iron and Steel making Plant)

  • 김준영;홍대근;서석환;서활원
    • 시스템엔지니어링학술지
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    • 제11권1호
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    • pp.81-93
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    • 2015
  • Steam Reforming H2 Generation (SRH2G) System is a chemical process to produce hydrogen through steam reforming of hydrocarbon. Largely speaking, there are two types of materials for the SRH2G: 1) Oil and coal, and 2)Natural Gas such as shale gas. From the perspective of cost, quality (purity), and environmental burden (pollution), the latter is much more desirable than the former. For this reason, research on SRH2G using natural gas is actively carried out, and implemented and operated in the various industry. In this paper, we develop a natural gas based SRH2G system via systems engineering approach. Specifically, we first derived stakeholder requirements, followed by systems requirements and finally system architecture via a tailored SE process for plant (called Plant Systems Engineering (PSE) process) based on ISO/IEC 15288. The developed method was applied to iron and steel plant as a case study. Through the case study, by the SE approach, we were convinced that a successful system satisfying stakeholders' requirements within the given constraints can be developed, verified and validated.

산업연관표(2003년)를 활용한 산업별 CO2 배출 원단위 분석 (Analysis of CO2 Emission Intensity per Industry using the Input-Output Tables 2003)

  • 박필주;김만영;이일석
    • 자원ㆍ환경경제연구
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    • 제18권2호
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    • pp.279-309
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    • 2009
  • 산업에서 발생되는 온실가스를 줄이기 위해서는 각 산업별 온실가스 발생량을 정확히 예측해야 한다. 이에 본 연구에서는 2003년 산업연관표와 에너지 사용량 통계자료를 기초로 401개 산업별 직 간접 $CO_2$ 원단위를 산출하고 이를 활용하는 방안을 검토하였다. 본 연구는 국내에 없는 일부 데이터 대신 해외 데이터 사용, 석유정제부문에 대한 분배 문제, 카본뉴트럴 측면에서 재검토 필요성, 폐기물처리 부문 과정의 일부 미고려 등에 따른 결과의 한계를 가지고 있다. 그럼에도 불구하고 부산물로 얻어지는 코크스로가스나 철강계 가스, 자원순환 관점에서 주목받고 있는 폐기물 영향까지를 고려한 401개 상세 산업별 직 간접 $CO_2$ 원단위를 산출했다는 측면에서 의미가 있다. 산업별 $CO_2$ 배출 원단위 분석 결과를 살펴보면, 간접 $CO_2$ 원단위가 크게 나타난 대표적인 산업으로는 조강, 레미콘, 선재 및 궤조, 주철물, 철근 및 봉강 산업이다. 이들 산업은 직접 $CO_2$ 원단위가 큰 산업에서 생산된 원료물질을 이용하여 제품을 생산하고 있다. 직접 $CO_2$ 배출 원단위가 크게 나타난 대표적인 산업으로는 시멘트, 선철, 석회 및 석고 제품, 석탄화합물 등 자연으로부터 채취한 원광석 등을 이용하여 다른 산업에 유용한 원료물질로 정제하는 산업이었다. 본 연구 결과는 산업별 특성이 반영된 저감 목표치 산정, $CO_2$ 저감정책별 감축 잠재량 산정, 기업의 $CO_2$ 배출량 수준 파악 및 저감 목표량을 설정할 때 유용하게 활용될 수 있다. 그 밖에도 국내에서 활발히 연구되고 있는 환경경제통합계정, 산업별 물질흐름분석 분야에서 널리 응용될 수 있을 것이다.

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Study on Utilization of Converter Slag as Concrete Admixture

  • Satou, Masaki;Tsuyuki, Naomitsu;Umemura, Yasuhiro;Harada, Hiroshi
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.514-519
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    • 2001
  • Converter has been slag produced 10 million tons per year in Japan. It is a steel making by product produced in the same way as the blast-furnace slag. Though blast-furnace slag is being used effectively as a concrete admixture, the converter stag has never been used effectively because of the expansion action of contained free lime and iron oxide. This is an important environmental problem in the steel industry. Beta-2CaOSiO$_2$(beta-C$_2$S) is contained 40 percent in converter slag, therefore it is very promising as a concrete admixture. We proposed an accelerated aging processes capable of stabilizing the converter slag in a short time. The converter slag is dipped into alkali aqueous solution after heating at low temperature. It was subsequently ground to a grain size of 75 ${\mu}{\textrm}{m}$ , inner 30 percent of OPC. The properties of mortar and concrete using the blended cement were determined. As a result, it has become apparent that the expansion was reduced and long term compressive strength was increased while that at early ages was not so remarkable. The hydration exotherm rate was lower than that of the OPC.

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한미 FTA에 대비한 미국 섬유시장 진출 전략 (Marketing Strategy of Korean Textile Industry for US market in Post Korea-Us FTA era.)

  • 고중현;김주남
    • 통상정보연구
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    • 제11권1호
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    • pp.95-116
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    • 2009
  • Korea-Us FTA negotiation started in February 2006 with a view to overcoming those uncertainties in the global market and was finally concluded in April, 2007. The Agreement was officially signed between ministers two month later and it is expected to be ratified this year even though the process is most likely to be painful in both countries by the political resistances. For the new President of the United States, effective leadership will depends largely on how to encourage domestic industries such as Automobile industry and Iron and Steel industry from the financial crisis. Many trading partners of US worry about US foreign trade policy changes to protectionism that might be unequal to bear. Korea textile industry is one of the major industry in Korea as it occupies 15% of total number of manufacturers, 11% of total employment and 5% of national GDP. Korea-US FTA will provide a breakthrough for bouncing back by exploring new market. US agreed to remove all tariff and non-tariff barriers to 87% of textile items under trading. This study shows that Korean textile industry has been losing it's competitiveness as textile quota system abolished in the year 2005 and has been traced by pursuers such as China, India and Vietnam. In case of woven fabric which was a representing export item of Korea lost price competitiveness against China after 2005. This study seeks the strategy of Korea textile industry in the US market by utilizing the capacity of KOTRA offices in US. All possible statistical data obtained in the US were used for analysing the competitiveness. Fabrics and Garments are analysed independently with a view to finding out real trends of textile market in US. This study also suggest Korea's textile industry strategic ideas obtained from the potential buyers to show the way to penetrate into US market.

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고로슬래그 콘크리트의 초기 품질 하락 극복을 위한 연구 (A Study on the Improvement of an Early-age Quality of Blast-Furnace Slag Concrete)

  • 반성수;최봉주;유득현;전영환;조현태
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.1215-1220
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    • 2000
  • Blast-Furnace Slag, a by-product of the iron or steel industry, has potential sa a cementitious material. The addition of a Blast-Furnace Slag generally reduces the heat of hydration and can confer significant improvements in resistance to sulfate attack and alkali-aggregate reaction, as well as increases in ultimate strength. But it also reduces early-age strength. In this study, for the purpose of improvement of early-age quality of Blast-Furnace Slag concrete, we choose blaine fineness of $6, 000~8, 000cm^2/g$ of Blast-Furnace Slag, and investigate the various properties of concrete. As a result, workability and early-age strength of Blast-Furnace Slag concrete were improved according to the increase of blaine fineness of Blast-Furnace Slag.

자동차 부품용 Fe계 저합금 분말 소결품의 마찰마모 특성 연구 (A Study on Tribological Characteristics of Sintered Fe-base Low Alloy Powder for Automobile Parts)

  • 김태현;김상윤;김태규
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.139-144
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    • 2012
  • In the automobile industry, the various efforts to lower their industrial cost and enhance fuel efficiency have been made through process improvement or weight saving of automobile parts. Gear is one of significant parts of transmission, which is made by cast iron or alloy steel. It is expensive due to complex processing, inferior materials and large machining allowance. In this study, alternative gear cars oil which is based on fluid applications materials is produced by reducing surface induction hardening and carburizing hardened in production. And then, wear characteristic and mechanical properties such as hardness of the sintered alloy which is used as a substitute for small machining allowance is investigated.