• Title/Summary/Keyword: Internal cooling

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Effect of Soaking Temperature on the Bake Hardnability of Ti-Nb Stabilized Steel Sheets (Ti-Nb 복합 첨가강의 BH특성에 미치는 균열온도의 영향)

  • Hur, Bo-Young;Um, Yong-Su;Kim, Sang-Youl;Cho, Sang-Hun;Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.24 no.4
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    • pp.231-237
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    • 2004
  • Bake hardenable steel utilizes the phenomenon of strain aging to provide an increase in the yield strength of formed components. An increase of the carbon content will improve the bake hardening response: more solutes are available to pin mobile dislocations and to form the clusters more rapidly. But aging resistance decrease as increasing solute carbon. In order to under-stand the compatibility between bake hardenability and aging resistance. The optimum solute carbon control methods during manufacture should be determined. In this paper, the effect of continuous heat cycle conditions such as soaking temperature, rapid cooling start temperature, cooling rate on BH(Bake Hardenability), AI(Aging Index), YP-El(Yield Point Elongation) and other mechanical properties have been investigated. and following results were obtained. In the case of soaking temperature, BH increases with higher soaking temperature because of NbC $dissolution(830^{\circ}C)$, Therefore the solute carbon and BH at $850^{\circ}C$ and $870^{\circ}C$ are higher than these at $810^{\circ}C$. But BH at $870^{\circ}C$ is a little lower than that at $850^{\circ}C$ owing to the ferrite grain size. The measurement of amount of dissolution C using IFT(Internal Friction Test) can explain the relation of solute carbon and BH.

A Study on the Numerical Analysis of Heat Sink for Radiant Heat of Automotive LED Head Lamp (자동차 LED Head Lamp의 방열을 위한 Heat Sink의 수치해석적 연구)

  • Choi, Byung-Hui;Kim, Chang-Oh
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.10
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    • pp.4398-4404
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    • 2012
  • This thesis was conducted a numerical analysis on the radiant heat performance according to factors of design of heat sink for cooling of the automotive LED head lamp. The heat sinks were designed with 5 different types to fit the limited internal space by formula based on an existing product (Type 1). Designed heat sinks of five types were analyzed by ANSYS CFD V12.1, and the analysis results were compared with the existing type. The results of simulation were analyzed temperature distribution and average temperature, air flow characteristic, heat flux etc. This thesis was researched on the correlation of the cooling performance according to the heat sink structure and the fin shape. Through numerical analysis, could be confirmed heat sink Type 2 as the best results.

The Reduction of Energy Consumption by the Exterior Horizontal Shading Device during Design for the Retrofit of Public Buildings (공공청사 리트로핏 설계 시 외부 수평 차양 장치에 따른 에너지 소비량 절감 방안)

  • Auh, Jin Sun;Jang, Ji-Hoon;Leigh, Seung-Bok;Kim, Byungseon Sean
    • KIEAE Journal
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    • v.17 no.2
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    • pp.29-34
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    • 2017
  • Purpose: Recently, significant heat loss through the window takes place in buildings. Nevertheless, there exists little literature concerning the exterior horizontal shading devices and the design criteria are not clearly settled yet. Applying the exterior horizontal shading devices is more efficient as compared to the interior shading devices in that solar radiation can be directly blocked before passing through the window or the envelope. The purpose of this study is to reduce the internal load by designing the exterior horizontal shading devices and verify the degree of reduction in energy consumption. Method: This study aims to reduce energy consumption in cooling and heating through proposing proper length and shape of the exterior horizontal shading devices in public buildings. In the process, actual energy data and the Design Builder simulation program are utilized. In addition, economic aspect is considered to figure out the optimal length of the exterior horizontal shading devices that maximizes efficiency. Result: As a result, the proper length and shape of the exterior horizontal shading devices are provided as follows: 1) Energy consumption in cooling and heating is minimized when the exterior horizontal shading devices are designed as 0.5m*2. 2) Electricity bill is the lowest when the exterior horizontal shading devices are designed as 3.3m*2. The gap between maximum and minimum electricity bill is about 7.8~14%.

A Study on the Characteristics of Fuel Consumption and Emissions of Diesel Vehicles Using Engine Coolant Flow Rate On/Off Control (엔진 냉각수 유량 단속에 의한 디젤 차량의 연비 및 배기가스 특성 연구)

  • Kim, Sung Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.5
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    • pp.2069-2074
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    • 2013
  • The use of the electromagnetic clutch water pump for internal combustion engine vehicles saves fuel and leads to a reduction in emissions. The clutch water pump allows the engine cooling system to select the optimum operation condition by using coolant flow rate on/off control. This study investigated the characteristics of fuel consumption and emissions of the diesel engine cooling system using the clutch water pump. The electromagnetic clutch operation reduced by about 49% of engine warm up period at idle condition and controlled the optimum high coolant temperature at driving condition. Therefore, fuel consumption was enhanced by about 5%, and emissions such as HC, CO and $CO_2$ were also reduced to a certain degree even though NOx increased a little bit, compared to those of the conventional water pump under NEDC mode which represents the real driving pattern.

Applications of Cure Monitoring Techniques by Using Fiber Optic Strain Sensors to Autoclave, FW and Rm Molding Methods

  • Fukuda, Takehito;Kosaka, Tatsuro;Osaka, Katsuhiko
    • Composites Research
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    • v.14 no.6
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    • pp.47-58
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    • 2001
  • This paper describes applications of cure monitoring techniques by using embedded fiber optic strain sensors, which are extrinsic Fabry-Perot interoferometric (EFPI) and/or fiber Bra99 grating (FBG) sensors, to three kinds of molding methods of autoclave, FW and RTM molding methods. In these applications, internal strain of high-temperature curing resin was monitored by EFPI sensors. From theme experimental results, it was shown that strain caused by thermal shrink at cooling stage could be measured well. In addition, several specific matters to these molding methods were considered. As thor an autoclave molding of unidirectional FRP laminates, it was confirmed that off-axis strain of unidirectional FRP could be monitored by EFPI sensors. As for FW molding using room-temperature (RT) cured resin, it was found that the strain outputs from EFPI sensors represented curing shrinkage as well as thermal strain and the convergence meant finish of cure reaction. It was also shown that this curing shrinkage should be evaluated with consideration on logarithmic change in stiffness of matrix resin. As for a RTM melding, both EFPI and FBC sensors were employed to measure strain. The results showed that FBG sensors hale also good potential for strain monitoring at cooling stage, while the non-uniform thermal residual strain of textile affected the FBG spectrum after molding. This study has proven that embedded fiber optic strain sensors hale practical ability of cure monitoring of FRP. However, development of automatic installation methods of sensors remains as a problem to be solved for applications to practical products.

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Automotive Engine Performance Analysis of antifreeze content and water type (부동액 함유량과 냉각수 종류에 따른 자동차 엔진 성능분석)

  • Hong, Sung-In
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1594-1599
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    • 2015
  • The world car industry is in an era of internal combustion engines in the past 100 years of environmental, energy and IT is eco-friendly, high-tech cars technologies are bringing an era of change. Until now, the study of new technologies in automobile research and development has been focused on. The car's new technology development is also important, but it's cutting-edge technology is used in the car before the car's performance, and became an important point in the customer experience improvement problems. New technology development, as well as effective for existing technology applied is also important. This study was to determine the effects of temperature and the performance of automobile engine and determine the cause of the content in accordance with the type(tap water, distilled water, underground water) of anti-freeze and water that is contained in the automotive engine cooling water for the effective application of the anti-freeze. In the freezing point of the coolant -10, -20, -30, -40, $-50^{\circ}C$ dynamo performance test was conducted with the numerical analysis. Water (distilled water) were measured at the reference point peak performance 71.112, 99.622hp freezing $-10^{\circ}C$.

Frost resistance of porous concrete assuming actual environment (實環境を考慮したポーラスコンクリートの耐凍害性の評価(실제 환경을 고려한 다공질 콘크리트의 내동해성(耐凍害性) 평가))

  • NAKAMURA, Takuro;HORIGUCHI, Takashi;SHIMURA, Kazunori;SUGAWARA, Takashi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.227-233
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    • 2008
  • Porous concrete has large continuous voids of 20-30 % by volume, and this concrete is attractive as environmental material in Japan i.e. permeable road pavement, river bank protection with vegetation and green roof system which influence thermal environment. It is necessary to confirm the frost resistance when constructing porous concrete structure in cold region. However applicable test method and evaluation criterion of porous concrete has not defined yet. Therefore, the object of this study is to investigate the frost resistance of porous concrete and this investigation attempts to address this concern by comparing 4 kinds of specified freezing and thawing tests methods (JIS A1148 procedure A/B and RILEM CIF/CDF test) in consideration of actual environment. RILEM freeze-thaw tests are different from JIS A1148 freeze-thaw tests, which are widely adopted for evaluating the frost resistance of conventional concrete in Japan, in water absorption, cooling rate, length of freezing and thawing period, and number of freezing and thawing cycles. RILEM CIF test measures internal damage and is primarily applicable for pure frost attack. CDF test is appropriate for freeze-thaw and de-icing salt attack. JIS A1148 procedure A/B showed extremely low frost resistance of porous concrete if the large continuous voids were filled with water and the ice expansion in the large continuous voids set in during cooling. Frost resistance of porous concrete was improved by mixing coarse aggregate (G7) which particle size is smaller and fine aggregate in JIS freezing and thawing tests. RILEM CIF/CDF test showed that freeze-thaw and de-icing resistance of porous concrete was seems to be superior in that of conventional concrete.

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Optimum Design for External Reinforcement to Mitigate Deteioration of a Nuclear Reactor Lower Head under Temperature Elevation (원자로 하부구조의 온도상승에 따른 열화를 완화하기 위한 외벽보강 최적설계)

  • Kim, Kee-Poong;Kim, Hyun-Sup;Huh, Hoon;Park, Jae-Hong;Lee, Jong-In
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2866-2874
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    • 2000
  • This paper is concerned with the optimum design for external reinforcement of a nuclear reactor pressure vessel(RPV) in a severe accident. During the severe reactor accident of molten core, the temperature and the pressure in the nuclear reactor rise to a certain level depending on the initial and subsequent condition of a severs accident. The reis of the temperature and the internal pressure cause deterioration of the load carrying capacity and could cause failure of the RPV lower head. The deterioration of failure can be mitigated by the external cooling or the reinforcement of the lower head with additional structures. While the external cooling forces the temperature of an RPV to drop to the desired level, the reinforcement of the lower head can attain both the increase of the load carrying capacity and the temperature drop. The reinforcement of the lower head can be optimized to have the maximum effect on the collapse pressure and the temperature at the inner wall. Optimization results are compared to both the result without the reinforcement and the result with the designated reinforcement.

GC/MS Analysis of Ethylene Glycol in the Contaminated Lubricant Oil Through Solvent Extraction Followed by Derivatization using Bistrimethylsilyltrifluoroacetamide (BSTFA) (엔진윤활유 중 Ethylene Glycol의 용제추출후 bistrimethylsilyltrifluoroacetamide(BSTFA)를 이용한 GC/MS 분석에 관한 연구)

  • Lee, Joon-Bae;Kwon, O-Seong;You, Jae-Hoon;Shon, Shungkun;Sung, Tae-Myung;Paeng, Ki-Jung
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.315-320
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    • 2012
  • For proper functioning, general machines usually need lubricant oil as a cooling, cleaning, and sealing agent at points of mechanical contact. The quality of lubricant oil can deteriorate during operation owing to various causes such as high temperature, combustion products and extraneous impurities. In this study, a heavy load stopped during operation, and the oil was analyzed to check whether any impurities were added. Extraction using acetonitrile followed by reaction with BSTFA(bistrimethylsilyl trifluoroacetamide) showed that, trimethylsilylated ethylene glycol was present in the lubricant oil. To quantify the ethylene glycol in the oil, deuterium-substituted ethylene glycol, which acted as an internal standard, was added to the sample and then extracted with the solvent. Next, the extract was reacted with the derivatizing agent(BSTFA) and then analyzed with GC/MS. The detection limit of this method was found to be $0.5{\mu}g/g$ and the recovery of oil containing $20,000{\mu}g/g$ of ethylene glycol was measured to be 94.8%. A damaged O-ring and eroded cylinder liner were found during the overhaul, which implied the leakage of coolant containing ethylene glycol into the lubricating system. The erosion of the cylinder liner was assumed to be due to cavitation of the coolant in the cooling system.

Integrity Evaluation By IRT Technique And FEM Analysis of Spur Gear (스퍼 기어의 FEM 해석 및 IRT 기법을 적용한 건전성 평가)

  • Roh, Chi-Sung;Jung, Yoon-soo;Lee, Gyung-Il;Kim, Jae-Yeol
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.113-118
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    • 2016
  • As an economic, high quality, and highly reliable gear with low noise and low vibration is demanded, an overall finite element analysis regarding a gear is required. Also, an infrared thermography test, which is a quantitative testing technique, is demanded for safety and longer lifespan of gear products. In order to manufacture a gear product or to determine safety of a gear being used, it is necessary to precisely determine ingredients of a material constituting a gear and detect any internal defect. This study aims to realize a design that minimizes the spur gear displacement with respect to power during its rotation and ensures the spur gear control capacity by using a 3D model and the midasNFX program. This facilitates the assessment of the possibility of cracking by evaluating the stress intensity and focusing on the integrity of the spur gear. We prepare the specimen of the spur gear based on the possibility of cranking as per the result of the structural interpretation from an infrared ray thermal measuring technique. After cooling the spur gear, we perform experiments using thermography and halogen lamps and analyze the temperature data according to the results of the experiment. In the experiment which we use thermography after cooling, we find a rise in the temperature of the room. As a result, the defective part show temperatures lower than their surroundings while the normal parts have temperatures higher than the defective parts. Therefore, it possible to precisely identify defective part owing to its low temperature.