• Title/Summary/Keyword: Internal Crack

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Analysis of Failure Behavior of the Box Culvert with 3-Axes Loading System (3축 가력시스템에 의한 박스형 암거의 파괴거동 분석)

  • Woo, Sang-Kyun;Kwon, Yong-Gil;Cho, Jun-Hyong;Han, Sang-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.5 s.57
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    • pp.142-148
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    • 2009
  • This paper is to investigate the fracture behavior characteristics of box culvert and incremental crack width of upper slab for the incremental loading by the 3-axis loading system. In the 3-axes loading system, loading directions are upper side, left and right side which simulate earth pressure and static traffic load. With the incremental load, crack patterns is investigated on the upper slab, left and right wall. Especially, on the upper slab, crack width is measured by crack gage. Based on the experimental results, structural internal force indices of box culvert are estimated quantitatively.

Properties of Defect Initiation and Fatigue Crack Growth in Manufacturing Process of Bearing Metal (베어링메탈 제조공정에 따른 결함발생 및 피로균열 전파특성)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.35
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    • pp.3-8
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    • 2015
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step(sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased by the second step(rolling process of sintered plate ; Series B). After the third step(re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process effects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at junction between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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Engineering critical assessment of RPV with nozzle corner cracks under pressurized thermal shocks

  • Li, Yuebing;Jin, Ting;Wang, Zihang;Wang, Dasheng
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2638-2651
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    • 2020
  • Nozzle corner cracks present at the intersection of reactor pressure vessels (RPVs) and inlet or outlet nozzles have been a persistent problem for a number of years. The fracture analysis of such nozzle corner cracks is very important and critical for the efficient design and assessment of the structural integrity of RPVs. This paper aims to perform an engineering critical assessment of RPVs with nozzle corner cracks subjected to several transients accompanied by pressurized thermal shocks. The critical crack size of the RPV model with nozzle corner cracks under transient loading is evaluated on failure assessment curve. In particular, the influence of cladding on the crack initiation of nozzle corner crack under thermal transients is studied. The influence of primary internal pressure and secondary thermal stress on the stress field at nozzle corner and SIF at crack front is analyzed. Finally, the influence of different crack size and crack shape on the final critical crack size is analyzed.

Detection of crack in L-shaped pipes filled with fluid based on transverse natural frequencies

  • Murigendrappa, S.M.;Maiti, S.K.;Srirangarajan, H.R.
    • Structural Engineering and Mechanics
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    • v.21 no.6
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    • pp.635-658
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    • 2005
  • The possibility of detecting a crack in L-shaped pipes filled with fluid based on measurement of transverse natural frequencies is examined. The problem is solved by representing the crack by a massless rotational spring, simulating the out-of-plane transverse vibration only without solving the coupled torsional vibration and using the transfer matrix method for solution of the governing equation. The theoretical solutions are verified by experiments. The cracks considered are external, circumferentially oriented and have straight front. Pipes made of aluminium and mild steel are tested with water as internal fluid. Crack size to pipe thickness ratio ranging from 0.20 to 0.57 and fluid (gauge) pressure in the range of 0 to 10 atmospheres are examined. The rotational spring stiffness is obtained by an inverse vibration analysis and deflection method. The details of the two methods are given. The results by the two methods are presented graphically and show good agreement. Crack locations are also determined by the inverse analysis. The maximum absolute error in the location is 13.80%. Experimentally determined variation of rotational spring stiffness with ratio of crack size to thickness is utilized to predict the crack sizes. The maximum absolute errors in prediction of crack size are 17.24% and 16.90% for aluminium and mild steel pipes respectively.

Closed-Form Solutions for Stress Intensity Factor and Elastic Crack Opening Displacement for Circumferential Through-Wall Cracks in the Interface between an Elbow and a Straight Pipe under Internal Pressure (내압이 작용하는 직관과 엘보우의 경계면에 존재하는 원주방향 관통균열의 응력확대계수 및 탄성 균열열림변위 예측식)

  • Jang, Youn-Young;Jeong, Jae-Uk;Huh, Nam-Su;Kim, Ki-Seok;Cho, Woo-Yeon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.553-560
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    • 2015
  • Fracture mechanics analysis for cracked pipes is essential for applying the leak-before-break (LBB) concept to nuclear piping design. For LBB assessment, crack instability and leak rate should be predicted accurately for through-wall cracked pipes. In a nuclear piping system, elbows are connected with straight pipes by circumferential welding; this weld region is often considered a critical location. Hence, accurate crack assessment is necessary for cracks in the interface between elbows and straight pipes. In this study, the stress intensity factor (SIF) and elastic crack opening displacement (COD) were estimated through detailed 3D elastic finite element (FE) analyses. Based on the results, closed-form solutions of shape factors for calculating the SIFs and elastic CODs were proposed for circumferential through-wall cracks in the abovementioned interfaces under internal pressure. In addition, the effect of the elbow on shape factors was investigated by comparing the results with the existing solutions for a straight pipe.

Calculation of Stress Intensity Factors Using Single-Layer Potential and Weight Function (Single-Layer 포텐셜과 가중함수를 이용한 응력강도계수의 계산)

  • 이형연;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.981-989
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    • 1995
  • A new weight function approach to determine SIF(stress intensity factor) using single-layer potential has been presented. The crack surface displacement field was represented by one boundary integral term whose kernel was modified from Kelvin's fundamental solution. The proposed method enables the calculation of SIF using only one SIF solution without any modification for the crack geometries symmetric in two-dimensional plane such as a center crack in a plate with or without an internal hole, double edge cracks, circumferential crack or radial cracks in a pipe. The application procedure to those crack problems is very simple and straightforward with only one SIF solution. The necessary information in the analysis is two reference SIFs. The analysis results using present closed-form solution were in good agreement with those of the literature.

Fatigue Life Prediction of Tire Belt Edge (타이어 벨트 끝단의 피로수명 예측)

  • 김재연;양영수;김기운
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.954-957
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    • 2004
  • Tire belt durability is characterized by the initiation of a crack at the belt edge region, and the propagation of the crack until the ply is separated. Experimental methods have been used to analysis of the belt durability in the cord-reinforced rubber composite tires, but it takes much cost and time to make experiments. In this paper, a finite element method to analyze the fatigue life of a crack at the belt edge of tires is presented. The fatigue life is analyzed by using a three-dimensional Finite Element Modeling. This method includes a global-local finite element analysis to provide the detail necessary to model explicitly an internal crack and use of the J-integral for energy release rate evaluation.

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Stress intensity factors for 3-D axisymmetric bodies containing cracks by p-version of F.E.M.

  • Woo, Kwang S.;Jung, Woo S.
    • Structural Engineering and Mechanics
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    • v.2 no.3
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    • pp.245-256
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    • 1994
  • A new axisymmetric crack model is proposed on the basis of p-version of the finite element method limited to theory of small scale yielding. To this end, axisymmetric stress element is formulated by integrals of Legendre polynomial which has hierarchical nature and orthogonality relationship. The virtual crack extension method has been adopted to calculate the stress intensity factors for 3-D axisymmetric cracked bodies where the potential energy change as a function of position along the crack front is calculated. The sensitivity with respect to the aspect ratio and Poisson locking has been tested to ascertain the robustness of p-version axisymmetric element. Also, the limit value that is an exact solution obtained by FEM when degree of freedom is infinite can be estimated using the extrapolation equation based on error prediction in energy norm. Numerical examples of thick-walled cylinder, axisymmetric crack in a round bar and internal part-thorough cracked pipes are tested with high precision.

The investigation crack problem through numerical analysis

  • Yaylaci, Murat
    • Structural Engineering and Mechanics
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    • v.57 no.6
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    • pp.1143-1156
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    • 2016
  • This paper presents a comparative study of finite element method (FEM) and analytical method for the plane problem of a layered composite containing an internal perpendicular crack in literature. The layered composite consists of two elastic layers having different elastic constants and heights. External load is applied to the upper elastic layer by means o a rigid punch and the lower elastic layer rests on two simple supports. Numerical simulations are realized by the world wide code ANYS software. Two dimensional analysis of the problem is carried out and the results are verified by comparison with solutions reported in literature. Main goal of the numerical simulation is to investigate the normal stress ${\sigma}_x$(0, y), stress intensity factors at the crack factor and the crack opening displacements.

Geometric Characteristic of Wall-thinning Defect Causing Circumferential Crack in Pipe Elbows (원주방향 균열이 발생되는 곡관 감육부의 형상적 특성)

  • Kim, Jin Weon;Lee, Sung Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.1
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    • pp.27-34
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    • 2011
  • The objective of this study is to classify the geometry of wall-thinning defect that causes a circumferential crack in the pipe elbows subjected to internal pressure. For this objective, first of all a criterion to determine the occurrence of circumferential cracking at wall-thinned area was developed based on finite element simulation for burst tests of pipe elbow specimens that showed axial and circumferential cracking at wall-thinned area. In addition, parametric finite element analysis including various wall-thinning geometries, locations, and pipe geometries was conducted and the wall-thinning geometries that initiate circumferential crack were determined by applying the criterion to the results of parametric analysis. It showed that the circumferential crack occurs at wall-thinning defect, which has a deep, wide, and short geometry. Also, it is indicated that the pipe elbows with larger radius to thickness ratio are more susceptible to circumferential cracking at wall-thinned area.