• Title/Summary/Keyword: Interface condition

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CHARACTERISTICS OF INTERFACE BETWEEN TWO-PHASE FLUIDS FLOW IN A FURNACE WITH POROUS MEDIUM (다공성 매질이 존재하는 용광로 내부 이상유체 경계면의 특성)

  • Park, G.M.;Lee, D.J.;Lee, J.H.;Yoon, H.S.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.110-116
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    • 2016
  • The present study numerically investigated the deformation of the interface of two-phase fluids flow in a blast furnace. To simulate three-dimensional(3D) incompressible viscous two-phase flow in the furnace filled with the air and molten iron, the volume of fluid(VOF) method based on the finite volume method has been utilized. In addition, the porous medium with the porosity has been considered as the bed of the particles such as cokes and char etc. For the comparison, the single phase flow and the two-phase flow without the porosity have been simulated. The two-phase flow without porosity condition revealed the smooth parabolic profile of the free surface near the outlet. However, the free surface under the porosity condition formed the viscous finger when the free surface was close to the outlet. This viscous finger accelerated the velocity of the free surface falling and the outflow velocity of the fluids near the outlet.

A Study on the Properties in Friction Weldability of SCNCrM-2B and SM25C (SCNCrM-2B와 SM25C의 마찰용접특성에 관한 연구)

  • Lee Se-Gyoung;Sim Young-Man;Min Taeg-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.49-55
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    • 2006
  • This study deals with the friction welding of SM25C and SCNCrM-2B; The friction time was variable conditions under the conditions of spindle revolution 2,000rpm, friction pressure of 100MPa, upset pressure of l50MPa, and upset time of 4.0 seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied, and so the results were as follows. 1. When the friction time is 2.0 seconds, the tensile strength of friction welds was 874MPa, which is around as much as 117% of the tensile strength of base metal(SM25C), the bending strength of friction welds was 1,354MPa, which is around as much as 108.9% of the bending strength of base metal(SM25C). 2. At the same condition, the maximum vickers hardness was Hv443 at SCNCrM-2B nearby weld interface, which is higher Hv20 than condition of the friction time 0.5 seconds. 3. The results of microstructure analysis show that the structures of two base materials have fractionated and rearranged along a column due to heating and axial force during friction, which has affected in raising hardness and tensile strength.

Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality- (토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향-)

  • Oh, Sae-Kyoo;Lee, Jong-Du
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.94-99
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

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Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality- (토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향-)

  • Oh, Sae-Kyoo;Lee, Jong-Du
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.244-244
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

Effect of Surface Condition on the Bonding Characteristics of 3Y-$ZrO_2$-Metal Bracket System (3Y-$ZrO_2$ 세라믹과 교정용 브라켓계에서 세라믹의 표면 조건에 따른 접착 거동의 변화)

  • O, Seon-Mi;Kim, Jin-Seong;Lee, Chae-Hyun
    • Journal of Technologic Dentistry
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    • v.33 no.1
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    • pp.47-54
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    • 2011
  • Purpose: To investigate shear bonding strength between dental zirconia ceramics with different surface treatment and metal bracket. Methods: Zirconia ceramics(LAVA, 3M ESPE, USA) were divided to 4 groups according to their surface treatment; no surface treatment(G1), sand blasting(G2), silane coating(G3), and sand blasting+silane coating(G4). Specimens were bonded to metal bracket using resin bond($Transbond^{TM}XT$, 3M Unitek, USA). Shear bond strength was measured using universal test machine(3366 INSTRON. U.S.A) with cross head speed of 1 mm/min. Microstructural investigation for fracture surface was performed after shear test. Results: Shear bonding strengths of single surface treatment groups (G2 and G3) were higher than no treatment group(G1). Combined Treatment Group (G4) showed the highest shear bond strength of 9.15MPa. Microstructural observation shows that higher shear bonding strength was obtained when debonding was occurred at metal bracket/resin interface rather than zirconia ceramic/resin interface. Conclusion: Surface treatment of zirconia is necessary to obtain higher bonding strength. Combined treatment can be more effective when surface the surfaces are kept clean and homogeneous.

Effect of the Mg Ion Containing Oxide Films on the Biocompatibility of Plasma Electrolytic Oxidized Ti-6Al-4V

  • Lee, Kang;Choe, Han-Cheol
    • Journal of Surface Science and Engineering
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    • v.49 no.2
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    • pp.135-140
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    • 2016
  • In this study, we prepared magnesium ion containing oxide films formed on the Ti-6Al-4V using plasma electrolytic oxidation (PEO) treatment. Ti-6Al-4V surface was treated using PEO in Mg containing electrolytes at 270V for 5 min. The phase, composition and morphology of the Mg ion containing oxide films were evaluated with X-ray diffraction (XRD), Attenuated total reflectance Fourier transform infrared (ATR-FTIR) and filed-emission scanning electron microscopy (FE-SEM) with energy dispersive X-ray spectrometer (EDS). The biocompatibility of Mg ion containing oxide films was evaluated by immersing in simulated body fluid (SBF). According to surface properties of PEO films, the optimum condition was formed when the applied was 270 V. The PEO films formed in the condition contained the properties of porosity, anatase phase, and near 1.7 Ca(Mg)/P ratio in the oxide film. Our experimental results demonstrate that Mg ion containing oxide promotes bone like apatite nucleation and growth from SBF. The phase and morphologies of bone like apatite were influenced by the Mg ion concentration.

Effect of high energy ball milling on the structure of iron - multiwall carbon nanotubes (MWCNT) composite

  • Kumar, Akshay;Pandel, U.;Banerjee, M.K.
    • Advances in materials Research
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    • v.6 no.3
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    • pp.245-255
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    • 2017
  • High energy ball milling is employed to produce iron matrix- multiwall carbon nanotube (MWCNT) reinforced composite. The damage caused to MWCNT due to harsh ball milling condition and its influence on interfacial bonding is studied. Different amount of MWCNT is used to find the optimal percentage of MWCNT for avoidance of the formation of chemical reaction product at the matrix - reinforcement interface. Effect of process control agent is assessed by the use of different materials for the purpose. It is observed that ethanol as a process control agent (PCA) causes degradation of MWCNT reinforcements after milling for two hours whereas solid stearic acid used as process control agent, allows satisfactory conservation of MWCNT structure. It is further noted that at a high MWCNT content (~ 2wt.%), high energy ball milling leads to reaction of iron and carbon and forms iron carbide (cementite) at the iron-MWCNT interface. At low percentage of MWCNT, dissolution of carbon in iron takes place and the amount of reinforcement in iron matrix composite becomes negligibly small. However, under the present ball milling condition (ball to metal ratio~ 6:1 and 200 rpm vial speed) iron-1wt.% MWCNT composite of good interfacial bonding can retain the tubular structure of reinforcing MWCNT.

Surface Free Energy Change of Polypropylene Film treated by Atmospheric Pressure Plasma (대기압 플라즈마로 처리된 폴리프로필렌 필름의 표면 자유에너지 변화)

  • Kwon, Oh June;Tang, Shen;Lu, Na;Choi, Ho Suk
    • Journal of Adhesion and Interface
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    • v.4 no.4
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    • pp.1-6
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    • 2003
  • After atmospheric pressure plasma treatment of polypropylene(PP) film surface, we measured the contact angle of the surface by using polar solvent (water) and non-polar solvent (diiodomethane). We also calculated the surface free energy of PP film by using the measured values of contact angles. And then we analyzed contact angle and surface free energy with changing the condition of atmospheric pressure plasma treatment. Upon each condition of atmospheric plasma treatment, contact angle and surface free energy showed an optimum value or leveled off.

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A STUDY OF THE SHEAR BOND STRENGTH OF METAL BRACKETS AND CERAMIC BRACKETS AND THE CONDITION AFTER DEBONDING (Metal bracket과 ceramic bracket의 전단 결합 강도와 debonding 상태에 관한 연구)

  • Yoon, Jung-Jin;Ryu, Young-Kyu
    • The korean journal of orthodontics
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    • v.22 no.2 s.37
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    • pp.327-343
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    • 1992
  • Metal brackets and ceramic brackets were bonded to natural teeth, porcelain crowns and gold crowns After stored in artificial saliva solution for 72 hours at $37^{\circ}C$, the shear bond strengths were measured by Instron and compared with them, the bonding sites and bracket bases were examined by scanning electron microscope and light optical stereomicroscope. The results were as follows: 1. The shear bond strengths of the group which metal brackets were bonded to natural teeth and the groups which ceramic brackets were bonded to natural teeth and porcelain crowns were comparable to each other, the shear bond strength of the group which metal brackets were bonded to gold crowns was significantly low. 2. The bond failed predominantly at the bracket base/adhesive interface with the bulk of adhesive remaining on enamel in the group which metal brackets were bonded to natural teeth. 3. The bond failed consistently at the crown/adhesive interface with all of adhesive remaining on the bracket babes in the group which metal brackets were bonded to gold crowns. 4. The bond failed at the enamel or crown/adhesive interface with the bulk of adhesive remaining on the bracket bases in the groups which cramic brackets were bonded to natural teeth and porcelain crowns. 5. The shear bond strengths of the groups which ceramic brackets were bonded to porcelain crowns were not affected by etching time.

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Friction Characteristics on Interface Between Reinforcement and Sand by Direct Shear Test Methods (전단시험방법에 따른 토목섬유/모래 접촉면에서의 마찰특성)

  • Ju, Jae-Woo;Park, Jong-Beom;Chang, Yong-Chai
    • Journal of the Korean Geosynthetics Society
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    • v.2 no.1
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    • pp.39-45
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    • 2003
  • The most important part in the earth reinforcement is the interface between soil and the reinforcement. Shear strength and shear behavior in this interface make a great role relating to the reinforcement effect. This paper presents 2 kinds of direct shear test methods. one is the strain free shear test, called 'free method', that is performed by the free condition of allowing tensile strain. The other is the strain fix shear test, called 'fixed method', that is performed by the fixed condition of not allowing tensile strain. Two reinforcements were used such as nonwoven geotextile and geogrid. That is, interfaces are composed of geogrid/sand and geotextile/sand. From the test results it shows us that the fixed method had a greater friction angle and a smaller peak shear strain than those of the free method. Residual stress of the fixed method was bigger than that of the free method but the residual stress ratio was vice versa.

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