• 제목/요약/키워드: Intelligent CNC

검색결과 36건 처리시간 0.026초

고속 지능형 CNC 시스템의 안정화 (Stabilization of a High-Speed and Intelligent CNC System)

  • 김경돈;이강주;최인휴;김형내;김찬봉
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.359-364
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    • 2004
  • A high-speed and intelligent CNC system has been developed by Turbotek Co., Ltd. This paper presents the study for commercialization of the developed CNC system. In order to acquire stability and reliability of the developed CNC system, its hardwares and softwares ate improved. The CNC main unit is revised to a compact box-type CNC controller. Moreover, the integrated CNC main unit that has built-in and expandable I/O modules is also developed. Remote monitoring, fault diagnosis End NURBS interpolation functions are realized on the CNC system as software modules. Through these efforts, the developed CNC system can be loaded on machine tools successfully.

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Diagnosing the Cause of Operational Faults in Machine Tools with an Open Architecture CNC

  • Kim Dong Hoon;Kim Sun Ho;Song Jun-Yeob
    • Journal of Mechanical Science and Technology
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    • 제19권8호
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    • pp.1597-1610
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    • 2005
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) that is independent of a CNC vendor. The OAC and machine tools with an OAC have led to a convenient environment in which user-defined applications can be efficiently implemented within a CNC. This paper proposes a method of diagnosing the cause of operational faults. The method is based on the status of a programmable logic controller in machine tools with an OAC. An operational fault is defined as a disability that occurs during the normal operation of machine tools. Operational faults constitute more than 70 percent of all faults and are also unpredictable because most of them occur without any warning. To quickly and correctly diagnose the cause of an operational fault, two diagnostic models are proposed: the switching function and the step switching function. The cause of the fault is logically diagnosed through a fault diagnosis system using diagnostic models. A suitable interface environment between a CNC and developed application modules is constructed to implement the diagnostic functions in the CNC domain. The results of the diagnosis were displayed on a CNC monitor for machine operators and transmitted to a remote site through a Web browser. The proposed diagnostic method and its results were useful to unskilled machine operators and reduced the machine downtime.

ISO14649 패러다임에 입각한 STEP-NC 프로토타입 시스템 개발 (Developing a STEP-NC Prototype based on ISO 14649 Paradigm)

  • 서석환;조정훈;정대혁;이병언;천상욱
    • 한국정밀공학회지
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    • 제19권7호
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    • pp.171-179
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    • 2002
  • STEP-NC is the next generation CNC controller taking STEP-based data model as the interface scheme (or language) between CAM and CNC, and carrying out various intelligent functions. At the moment, efforts are being made worldwide to establish international standard for the new interface scheme formalized as ISO14649. As the new language is being established, increasing attention is being paid to the development of the new CNC. Korea STEP-NC is an integrated STEP-NC system taking ISO 14649 as an input, and carrying out various intelligent functions. It is composed of 5 modules: 1) Shop Floor Programming System (PosSFP), 2) Tool Path Generator (PosTPG), 3) Tool Path Viewer (PosTPV), 4) Man Machine Interface (PosMMI), and 5) CNC Kernel (PosCNC). Distinguished from other prototypes (of Europe and USA), the Korea STEP-NC is top-down designed, and bottom-up implemented comprehensively incorporating all the crucial components for realizing the full benefit of STEP-NC paradigm, without using any existing commercial CAD/CAM systems and CNC kernels. The Korea STEP-NC prototype was successfully demonstrated and evaluated in the ISO conventions Together with prototypes of Europe and USA, Korea STEP-NC will be used as a reference system fur the Triangular Conformance Test to be jointly carried out by ISO TC184 SC1, SC4, and IMS Project.

개방형 CNC 개발 및 지능형 모듈 통합 (Development of an Open Architecture CNC and Integration with Intelligent Modules)

  • 윤원수;이강주;김형내;이은애;박천기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.37-41
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    • 2002
  • This study has been focused on the development of an open architecture CNC system and integration of core application technology for machine tool such as a remote monitoring/diagnosis system, NURBS interpolation, and cutting process simulation. To do this, we have developed a comprehensive CNC software including the basic HMI, screen editor, ASF, and visual builder. As a control hardware system for machine tool, the universal I/O module and CNC main unit have been developed. Then the remote monitoring/diagnosis system and NURBS interpolation have been implemented in the CNC software. The cutting simulation software will be used for enhancing the productivity of machine tools. Through a simulator and test bed, the whole technology has been verified.

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디지털 트윈을 활용한 Plug-n-Play 머신텐딩 자동화 시스템 개발 (Development of Plug-n-Play Automation System for Machine Tending through Digital Twin)

  • 박용근;김수종;엄주명
    • 한국전자거래학회지
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    • 제25권4호
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    • pp.143-154
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    • 2020
  • 가공 시스템의 지능화 및 자율화 추세가 확대되면서, CNC 공작기계의 자동화된 오퍼레이션을 위한 머신 텐딩 시스템 도입이 산업 현장에서 활발히 진행되고 있다. 머신 텐딩 시스템을 구축함에 있어 CNC 공작기계와 로봇 간 인터페이스 구성 및 구성한 인터페이스에 대한 작업 설계 변경은 가장 중요한 프로세스이다. 하지만 이러한 중요도에도 불구하고 머신 텐딩 시스템은 많은 설정 문제가 있다. 새로운 CNC 공작기계나 로봇을 도입할 때마다 인터페이스에 맞추어 컨트롤러를 다시 제작하거나 재구성해야 하는 어려움이 있고, 추가적으로 머신 텐딩 시스템의 복잡한 구조로 인해 현장 작업자가 해당 시스템을 변경하는 부분에도 어려움이 있다. 이에 본 연구에서는 이기종의 CNC 머신과 산업용 로봇 간 인터페이스를 하나의 통합 시스템으로 구성하였다. 또한 손쉽게 작업 설계 변경을 하기 위해 디지털 트윈을 구현하여 현장 작업자는 간단하게 변경을 가능하게 하였다. 이 시스템을 구현하기 위하여 이기종 CNC 공작기계에 대한 표준화된 인터페이스를 제공하는 지능형 HMI 플랫폼과 다양한 로봇을 제어할 수 있는 응용 소프트웨어 개발 플랫폼인 ROS 플랫폼의 통합 개발 환경을 구축하였다. 또한 손쉬운 작업환경을 위해 게임 엔진인 Unity3D를 사용하여 시스템 모델링 후 웹 브라우저 환경에서 머신 텐딩 원격 제어 및 실시간 모니터링 프로그램을 개발하였다.

온더머신 지능형 측정 및 검사시스템 (An Intelligent Measuring and inspection System On the Machine Tools)

  • 김경돈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.101-106
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    • 1996
  • Interactive Measuring part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions os the CNC were developed for an intelligent measuring and inspection systems on the machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executer and ROM writer. In order to automate measurement and inspection procedures in machine shops measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool untended measurement and inspection operation was able to be realized in FMS lines.

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실시간 공작기계 군관리시스템 개발 (Realtime DNC management system)

  • 송준엽;김동훈;이춘식
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.1006-1011
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    • 1993
  • In this study, a DNC(Distributed Numerical Control) management system is designed that can directly control and manage hybrid CNC machine tools on real-time. And management software is developed to inter-communicate field informations with CNC controllers using an interface processor(Intelligent Multi Communication Board, IMCB). Especially, IMCB supports that DNC system sends and receives part program with CNC controllers in the form of real-time multi-tasking.

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지식기반 시스템을 이용한 CNC 가공교육 (Education of CNC Machining Using Knowledge based System)

  • 김문기;이장묵
    • 한국실천공학교육학회논문지
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    • 제2권1호
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    • pp.58-63
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    • 2010
  • 본 연구는 지식기반 시스템을 구축 및 활용하여 CNC 가공교육을 효율적으로 하고자하는 데에 그 목적을 둔다. 프로그램은 각종 교육, 교수방법론 및 교수매체 등을 기반으로 하고, 컴퓨터만 있다면 어디서든 교육이 가능하도록 접근성이 용이하게 구축한다. 본 시스템은 CNC 선반 및 머시닝센터 가공 전반에 대한 내용을 포함하고, 초보자의 접근이 용이하며 단계별 학습이 되도록 구성한다. 가공을 위한 재료, 공구 또는 형상에 따른 여러 절삭 조건들도 검토하고 분석하며, 비주얼 베이직 언어를 이용하여 프로그램을 구성 및 개발한다. 본 시스템은 실제 절삭가공에 절삭조건을 참고하기를 원하는 초보 훈련생뿐만 아니라 CNC 가공 교육을 처음 배우기를 원하는 초보자들에게 많은 도움을 줄 수 있으리라 기대된다.

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