• Title/Summary/Keyword: Insulation failure

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Accelerated Life Test and Data Analysis of the Silver Through Hole Printed Wiring Board (가속수명시험을 이용한 은도통홀 인쇄회로기판의 신뢰성연구)

  • 전영호;권이장
    • Journal of Korean Society for Quality Management
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    • v.25 no.2
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    • pp.15-27
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    • 1997
  • This paper describes a highly accelerated life test (HALT, USPCBT) method for rapid qualification testing of STH PWB(Silver Through Hole Printed Wiring Boards). This method was carried out to be an alternative to the present time-consuming standard 1344 hours life testing(THB). The accelerated life test conditions were $121^{\circ}C$/95%R.H. at 50V bias and without bias. Their results are compared with those observed in the standard 1344 hours life test at $40^{\circ}C$/95%R.H. at 50V bias and without bias. The studies were focused on the samples time-to-failure as well as the associated conduction and failure mechanisms. The abrupt drop of insulation resistance is due to the absorption of water vapour. And the continuous drop of insulation resistance is due to the Ag migration. The ratios of time-to-failure of HALT(USPCBT) to THB were 25 and 11 at 50V bias and without bias respectively.

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Evaluation of mechanical and thermal properties of insulation materials for HTS power devices at liquid nitrogen temperature

  • Shin, Hyung-Seop;Diaz, Mark Angelo
    • Progress in Superconductivity and Cryogenics
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    • v.19 no.2
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    • pp.53-57
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    • 2017
  • In superconducting power devices including power cables in which high temperature superconducting (HTS) tapes are utilized, a reliable electrical insulation should be achieved for its maximum performance. For an efficient design of HTS superconducting devices, a comparative evaluation of the mechanical and thermal propperties for various insulation materials at cryogenic temperatures is required. Especially, in the process of the property evaluation of the sheet-shaped insulation materials, anisotropy according to the machining direction should be considered because the mechanical and thermal properties are significantly influenced by the sample orientation. In this study, the cryogenic thermal and mechanical properties of various insulation material sheets such as PPLP, Cryoflex, Teflon, and Kapton were determined considering sample orientation. All samples tested at cryogenic temperature showed significantly higher tensile strength as compared with that of room temperature. The ultimate tensile strength at both temperature conditions significantly depended upon the sample orientation. The thermal properties of the insulation materials exhibited a slight difference among samples depending on the orientation: for the PPLP and Cryoflex, the CD orientation showed larger thermal contraction up to 77 K as compared to the MD one. MD samples in PPLP and Cryoflex showed a lower CTE and thermal contraction which made it more promising as an insulation material due to its comparable CTE with HTS CC tapes.

Properties of PD and Classification of Defect Patterns in Solid Insulation (고체절연체의 내부결함에 따른 부분방전 특성과 패턴분류)

  • Kang, S.H.;Park, Y.G.;Lee, K.W.;KiM, W.S.;Lee, Y.H.;Lim, K.J.
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1624-1626
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    • 1999
  • PD in defect of solid insulation system is very harmful since It often leads to deterioration of insulation by the combined action of the discharge ions bombarding the surface and the action of chemical compounds that are formed by the discharge. PD can indicate incipient failure, so it has been used to determine degradation of insulation. In this paper. we investigated PD in defects of solid insulation by using statical method and classified PD patterns with surface discharge, electrical tree and void discharge by using Kohonen network. we used peak charge, average discharge power, average discharge current, repetition rate, skewness, kurtosis, QN of the max pulse height vs. repetition rate $H_q(n)$ for analysis and classification.

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Characteristics of Insulation Diagnostic in Traction Motor Stator Windings (견인전동기 고정자 권선의 절연진단 특성)

  • Kim, Hee-Dong;Kim, Chung-Hyo;Park, Young;Park, Hyun-June
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.336-338
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    • 2006
  • Diagnostic tests are used to evaluate the insulation condition of stator windings in traction motor. These tests included ac current, tan delta and maximum partial discharge. The insulation condition of stator windings was assessed by three test items. The stator windings of traction motor were m good condition. After completing the diagnostic tests, the stator windings of traction motors were subjected to gradually increasing ac voltage, until the insulation punctured. No.5 stator windings failed near rated voltage of 18.9 kV. The breakdown voltage of No.1 stator windings was 13.0. The failure was located m a line-end coil at the exit from the core slot.

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Properties of Electrical Performance on Stator Coil of Traction Motor by Accelerated Test (견인전동기 고정자 코일의 전기적 열화특성)

  • Park Hyun-June;Jang Dong-Uk;Kim Gil-Dong
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.623-627
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    • 2003
  • Aging and failure of motor insulation depend on the stresses imposed on it. The insulation life time depends on the severity of the stresses. The electrical aging by transient surge is very important to traction motor in EMU(electric multiple unit). This paper presents the insulation characteristics of stator coil by transient surge from inverter. There are several nondestructive tests available for checking the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of leakage current, dielectric loss($tan{\delta}$), capacitance, polarization index(PI) and partial discharge. The method of diagnosis is able to analyze the aging condition and predict the life of the traction motor in EMU.

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Cryogenic Mechanical Characteristics of Laminated Plywood for LNG Carrier Insulation System (LNG운반선 방열시스템에 적용되는 적층형 플라이우드의 극저온 기계적 특성 분석)

  • Kim, Jeong-Hyeon;Park, Doo-Hwan;Choi, Sung-Woong;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.31 no.3
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    • pp.241-247
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    • 2017
  • Plywood, which is created by bonding an odd number of thin veneers perpendicular to the grain orientation of an adjacent layer, was developed to supplement the weak points such as contraction and expansion of conventional wood materials. With structural merits such as strength, durability, and good absorption against impact loads, plywood has been adopted as a structural material in the insulation system of a membrane type liquefied natural gas (LNG) carrier. In the present study, as an attempt to resolve recent failure problems with plywood in an LNG insulation system, conventional PF (phenolic-formaldehyde) resin plywood and its alternative MUF (melamine-urea-formaldehyde) resin bonded plywood were investigated by performing material bending tests at ambient ($20^{\circ}C$) and cryogenic ($-163^{\circ}C$) temperatures to understand the resin and grain effects on the mechanical behavior of the plywood. In addition, the failure characteristics of the plywood were investigated with regard to the grain orientation and testing temperature.

Evaluation of Winding Insulation of IGBT PWM Inverter-Fed Low-Voltage Induction Motors

  • Park Doh-Young;Hwang Don-Ha;Kim Yong-Joo;Kang Do-Hyun;Lee Young-Hoon;Kim Dong-Hee;Lee In-Woo
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.470-474
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    • 2001
  • IGBT inverters have switching rise times of 0.2-2 $\mu$ sec, and have been believed to cause insulation stresses and premature motor failures. Inverter driven induction motors with high speed switching and advanced PWM techniques are widely used for variable speed applications. Recently, the insulation failures of stator winding have attracted many concerns due to high dv/dt of IGBT PWM inverter output. In this paper, the detailed insulation test results of 19 low-voltage induction motors are presented. Different types of insulation techniques are applied to 19 motors. The insulation characteristics are analyzed with partial discharge, discharge inception voltage, and dissipation factor tests. Also, breakdown tests by high voltage pulses are performed, and the corresponding breakdown voltages are obtained.

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Comparison of Electrical Tree Initiation According to Flow Pattern in EHV Power Cable Insulation (초고압 전력 케이블 절연층의 Flow Pattern 방향각에 따른 전기 트리 개시 특성 비교)

  • Lee, Seung-Yoo;Kim, Young-Ho;Cho, Dae-Hee;Lee, In-Ho;Park, Wan-Ki
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1532-1534
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    • 1999
  • Electrical treeing phenomenon, regarded as pre-breakdown which accelerates aging process leading an insulation to the complete breakdown, is with no doubt extremely fatal to the performance of the insulation. Investigated in this paper is electrical treeing representing local dielectric failure according to flow pattern, the flow history of liquid polyethylene formed during the extrusion process. Experiments of electrical tree initiation by means of ramp tests were conducted using newly developed electrode system with point-to-point structure. Constant voltage tests were also carried out with the electrode system to estimate the life time of the insulation. Results were analyzed using statistical method such as Weibull distribution.

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Partial Discharge Ultrasonic Analysis for Generator Stator Windings

  • Yang, Yong-Ming;Chen, Xue-Jun
    • Journal of Electrical Engineering and Technology
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    • v.9 no.2
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    • pp.670-676
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    • 2014
  • The objective of this research is to utilize the ultrasonic method to analyze the property of partial discharge (PD) which is generated by the winding of the insulation stator in the generator. Therefore, a PD measurement system is built based on ultrasonic and virtual instruments. Three types of PD models (internal PD model, surface PD model and slot PD model) have been constructed. With the analysis of these experimental results, this research has identified the ultrasonic signals of the discharges which were produced by three types of PD models. This analysis shows the different features among these PD types. Both the time domain and frequency domain of the ultrasonic signals are obviously different. In addition, an experiment based on a large rotating machine has been done to analyze ultrasonic noises. The result indicates that the ultrasonic noises can be wiped off by the filters and algorithms. The application of this system is convenient for the detection of early signs of insulation failure, which is an effective method for diagnosis of insulation faults.

Insulation Ageing Diagnosis Using HFPD Pattern Analysis (HFPD 패턴분석을 이용한 절연열화 진단)

  • Kim, Deok-Keun;Yeo, In-Sun;Lim, Jang-Seob;Lee, Jin
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1726-1728
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    • 2003
  • The aging diagnosis method using partial discharge measurement detects discharge signals that critical cause of failure in insulation material operated a long time and can diagnose aging state of insulation materials with an aging analysis algorithm. The HFPD measurement method is a technique to analyze aging state of high voltage insulation materials and detect higher frequency signals than conventional PD measurement method therefore it takes less noise effect and could execute active line measurement. It is possible to analyze main discharge phenomena and obtain access to aging progress occurred in insulation materials through accumulation of HFPD signals during determined interval and expression of fractal dimension using statistical process of accumulated signals. The HFPD signals that occurred in each applied voltages are measured during 180 cycles and accumulated to the same phase of one cycle. These patterns that made by previous method are normalized with logarithm function and than inputted to neural networks. The aging diagnosis of insulation material was possible and the recognition ratio of neural network appeared very high.

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