• Title/Summary/Keyword: Insulated pipe

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Thickness Evaluation of Pipeline Using Density Profile on a Radiograph (방사선투과필름에서 Density Profile을 이용한 배관의 두께 평가)

  • Lee, Sung-Sik;Jang, Byoung-Gyu;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.483-489
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    • 2002
  • The computer simulation has been done for non-insulated and insulated pipes which are vacant or half filled with liquid. The simulation results showed that the density profile on the radiography is continuous and symmetrical around the center of pipe in the case of vacant pipe. On the other hand the density profiles are not symmetrical and depend on geometrical setting for radiography in the case of half filled pipes. Finally, experimental testing on a non-insulated carbon steel pipe with artificial notches of different depth is carried out using Ir-192 and industrial film. Comparing the measured density profile on the radiograph to the calculated one, it has been shown that it is possible to evaluate thickness variation by measuring density profile on a radiograph.

The study of developing the freezing seal isolation method for the pre insulated heat transfer pipe (이중보온 열수송관에 대한 동결차수공법개발에 관한 연구)

  • You, Byounghee;Ahn, Changkoo;Kim, Woocheol;Shin, Ikho
    • Journal of Energy Engineering
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    • v.26 no.3
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    • pp.105-112
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    • 2017
  • A lot of piping systems have been used from nuclear power systems to water supply systems. The maintenance of the piping systems is needed to ensure proper operation of the piping systems. Failure of the large pipe systems especially such as KDHC(Korea District Heating Corporation) can be a matter directly related to the enterprise productivity and profitability. It can also lead to very important issues in promoting public safety and convenience. Therefore a method of quick and safety repairs have been emerged as the most important problem. In this study, freezing seal isolation method using liquid nitrogen cryogenic refrigerant was developed for the maintenance of a pre insulated heat transport pipe of KDHC with a diameter of 300 mm. In this study, by employing computational analysis techniques we performed the flow and heat transfer analysis for the targeted pre insulated heat transfer pipe and freezing seal jacket(ice-Plug) and have selected for optimal system. The detailed design model based on the results of the computational analysis finally was produced. A laboratory-scale test apparatus were designed and the freezing seal isolation self-test carried out. Also the performance assessment tests in the test bed of KDHC were carried out for on-site application.

The Failure Analysis of Double Pipe for Insulation Used Power Plant by Grooving Corrosion (발전소용 이중보온용 강관의 홈부식(Grooving Corrosion)에 의한 파손 분석)

  • Ham, Jong-Oh;Park, Ki-Duck;Park, Sung-Jin;Sun, Il-Sik
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.197-206
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    • 2015
  • Failure analysis of pre-insulated pipe (SPPS 380, 400A) transporting high temperature water ($95{\sim}110^{\circ}C$) for a plant was carried out. The damaged area (${\Phi}5mm$) of pre-insulated pipe was found only on welds. The chemical composition of damaged pipe meets specification of carbon steel pipes for pressure service (KS D 3562). As results of microstructure analysis, crack propagated from outer to inside after pitting corrosion occurred on the outside surface. The non-metallic inclusion existed on the end of crack. And the non-metallic inclusion continuously and linearly formed along with the bond line of welds. Based on SEM-EDS analysis, the nonmetallic inclusions have higher Manganese (Mn) and Oxygen (O) content but sulfur (S) was not detected. As results of water quality analysis, hydrogen ion concentration and minerals like Fe, Mg, Si were in low level. But the content of dissolved oxygen (11.2 ppm) was slightly higher than that of standard. It seems that the cause of damaged pipe is grooving corrosion due to MnO inclusion formed on bond line and corrosion took place nearby welds.

The Use of Guided Waves for Rapid Screening of Chemical Plant Pipework

  • Alleyne, D.N.;Pavlakovic, B.;Lowe, M.J.S.;Cawley, P.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.589-598
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    • 2002
  • The safe operation of petrochemical plant requires screening of the pipework to ensure that there are no unacceptable levels of corrosion. Unfortunately, each plant has many thousands of metres of pipe, much of which is insulated or inaccessible. Conventional methods such as visual inspection and ultrasonic thickness gauging require access to each point of the pipe which is time consuming and very expensive to achieve. Extensional or torsional ultrasonic guided waves in the pipe wall provide an attractive solution to this problem because they can be excited at one location on the pipe and will propagate many metres along the pipe, returning echoes indicating the presence of corrosion or other pipe features. Guided Ultrasonics Ltd have now commercialised the technique and this paper describes the basis of the method, together with examples of practical test results and typical application areas.

Surface Temperature Control of an Insulated Horizontal Pipe under Thermal Radiation Environment (복사효과를 포함하는 수평관 표면의 온도제어)

  • Kang, Byung-Ha;Pi, Chang-Hun;Kim, Suk-Hyun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.1
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    • pp.54-60
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    • 2011
  • Procedures for estimation of insulation thickness for a horizontal pipe for condensation control or personnel protection has been investigated, parallel to the previous work of a vertical wall case. Parameters include pipe diameter, emissivity, thermal conductivity, and operating temperatures. The results indicated that the surface emissivity plays a very important role in the design of insulation, specially for the case of high temperature application with low Bi. The effect of surface radiation in such case could be up to 65% of the total. Required insulation thickness for the surface temperature control increases as pipe diameter increases and as surface emissivity decreases. Adequate revision of specifications or standards to include newly invented insulation materials with high emissivity has been also suggested.

Temperature Distribution of a Low Temperature Heat Pipe with Multiple Heaters for Electronic Cooling

  • Noh, Hong-Koo;Song, Kyu-Sub
    • ETRI Journal
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    • v.20 no.4
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    • pp.380-394
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    • 1998
  • A numerical study has been performed to predict the characteristics on the transient operation of the heat pipe with multiple heaters for electronic cooling. The model of the heat pipe was composed of the evaporator section with four heaters, insulated transport section, and the condensor section with a conductor which is cooled with uniform heat flux condition to surrounding. The governing equations and the boundary conditions were solved by the generalized PHOENICS computational code employing the finite volume method. Two test cases are investigated in present study; Case 1 indicates that the 1st and 2nd heaters among four heating sources are heated off, while the 3rd and 4th heaters are heated on. Case 2 is the inverse situation switched from heating location of Case 1. The results show that the transient time to reach the steady state is shorter for Case 1 than for Case 2. Especially, the temperature difference of the heater during switching operation is relatively small compared to the maximum allowable operating temperature difference in electronic system. Hence, it is predicted that the heat pipe in present study operates with thermally good reliability even for switching the heaters.

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A Study on Selection of Pipe Materials Considering EWT (EWT를 고려한 지중열교환기 파이프 선정에 관한 연구)

  • Ryu, Hyung-Kyou;Chung, Min-Ho;Lee, Byung-Seok;Choi, Hyun-Jun;Choi, Hang-Seok
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.10 no.2
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    • pp.13-18
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    • 2014
  • This paper proposes an optimum pipe material (PVC vs. PE) design & selection for open loop ground heat exchangers. Heat exchange efficiency and/or workability, and the need for trench insulation were investigated by comparing EWT (cooling mode) of each system. CFD simulations for the PVC and PE pipe with the same inner diameter show similar EWT. This is because the PVC pipe has a small thickness but a low thermal conductivity as compared to the PE pipe, and thus these two properties tend to offset each other. However, a hypothetically insulated pipe led to a meaningful drop of EWT. This means pipe insulation is of importance in performance of ground heat exchangers. From analyzing climate data and system operation, it is not advantageous to insulate trench pipes due to construction difficulties and ground temperature characteristics that are seasonally varied.

Dual Core Differential Pulsed Eddy Current Probe to Detect the Wall Thickness Variation in an Insulated Stainless Steel Pipe

  • Angani, C.S.;Park, D.G.;Kim, C.G.;Kollu, P.;Cheong, Y.M.
    • Journal of Magnetics
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    • v.15 no.4
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    • pp.204-208
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    • 2010
  • Local wall thinning in pipelines affects the structural integrity of industries like nuclear power plants (NPPs). In the present study, a pulsed eddy current (PEC) differential probe with two excitation coils and two Hall-sensors was fabricated to measure the wall thinning in insulated pipelines. A stainless steel test sample was prepared with a thickness that varied from 1 mm to 5 mm and was laminated by plastic insulation to simulate the pipelines in NPPs. The excitation coils in the probe were driven by a rectangular current pulse, the difference of signals from two Hall-sensors was measured as the resultant PEC signal. The peak value of the detected signal is used to describe the wall thinning. The peak value increased as the thickness of the test sample increased. The results were measured at different insulation thicknesses on the sample. Results show that the differential PEC probe has the potential to detect wall thinning in an insulated NPP pipelines.

Analysis of the Electric Potential distribution and Evaluation of Electric Shock Risk in Bathtub (욕조에서의 전위분포 해석 및 전격재해 위험성 평가)

  • Kim, Chong-Min;Kim, Han-Sang;Jung, Jong-Wook;Jung, Jin-Soo;Kim, Sung-Chul
    • Proceedings of the KIEE Conference
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    • 2006.05a
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    • pp.37-40
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    • 2006
  • This paper presents the evaluation electric shock risk In bath so that we made and designed a bathtub which is the same size in real public bath. and then we did an experiment, provided of electric leakage in various conditions so, we measured how to form an electric potential and knew the electric potential is formed variously under exposed conductor in bath. also we made certain that electric shock risk is down if we insert an insulated pipe in bathtub pipe which is prevent from being formed the electric field sharply.

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