• Title/Summary/Keyword: Inspection system

Search Result 3,593, Processing Time 0.037 seconds

A Study on the Trolley Sliding Condition Inspection System

  • Chang, ChinYoung;Kim, ChanSam;Jung, NoGeon;Na, YeonIl;Kim, YangSu
    • International Journal of Internet, Broadcasting and Communication
    • /
    • v.7 no.2
    • /
    • pp.109-112
    • /
    • 2015
  • The Korean electric railway is growing rapidly such as speed of 300km/h in high speed section and 230km/h in the conventional railway section. But, power supply failure occurs because of loss of contact, defective catenary system and high speed vehicle. Therefore preventive maintenance way based reliability has been applied. Typical example is the facility inspection method using trolley inspection system. But it is required differentiated inspection method to prevent problem such as inspection errors. In this paper, a study on the trolley sliding condition inspection system using monitoring techniques is performed for performance enhancement of inspection system. It proposed the efficient maintenance method through monitoring the deviation and height of contact wire after installing inspection system on the top of train which operates in the metropolitan area. Inspection errors were decreased by virtually monitoring the video of faulty facilities. Also those facilities were identified through the impact sound analysis and tests at the main catenary section.

Car Engine Sealing Inspection System Based on Analysis of Difference Image (차영상 분석 기반의 자동차 엔진 실링상태 검사 시스템)

  • Choi, Sang-Bok;Ban, Sang-Woo;Kim, Ki-Taeg
    • Journal of Korea Multimedia Society
    • /
    • v.14 no.3
    • /
    • pp.356-367
    • /
    • 2011
  • In this paper, we proposed a new car engine sealing inspection system based on image processing and understanding. The car engine sealing inspection plays very important role for protecting leakage caused by inappropriate sealing, which is a crucial point for productivity of car engines. The proposed inspection system has been aimed to enhance the previously proposed sealing inspection systems based on image processing, which have high computation complexity and low performance for correctly inspecting some contamination by oil with similar color with that of sealing. Moreover, the previously proposed system has a difficulty in installing the camera system on the sealing machine. The proposed system considers a difference of images before and after sealing obtained from one static camera. By utilizing a difference of images, the proposed system shows very robust performance using a proposed simple depth checking algorithm for some contamination cases by oil with similar color with that of sealing and the total inspection system is simple and cheap to implement. According to the experiments conducted in a real car product line, the proposed inspection system shows better inspection performance and needs smaller implementation cost than three other previously proposed system working in current car sealing inspection systems.

Development of Automatic Inspection System for Lead Screw of Computer (컴퓨터용 Lead Screw의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Ra, Seung-Woo;Yu, Pill-Sang;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.11 no.11
    • /
    • pp.4115-4120
    • /
    • 2010
  • In manual inspection of Lead Screw of computers many workers are needed to inspect samples, and its main disadvantage is that such types of inspection system not only gives low production, but also gives low perfection. Besides, in manual inspection system, the inspection cost of samples is higher than that of the automatic inspection system. Therefore, in this study to compensate these shortcomings, an automatic inspection system is developed. For the inspection of the surfaces and different dimensional parameters of computer Lead screw, a $360^{\circ}$ rotating machine vision system is developed. From the detailed analysis of the inspection results using the present developed inspection system, it is observed that the developed Lead Screw automatic inspection system is superior to those of manually inspection system.

Development of Vehicle Sealing Inspection System Using Geometry Matching Method (형상 매칭법을 이용한 비이클 실링 검사 시스템 개발)

  • Lee, Jung-Ho;Park, Chan-Hee;Seo, Young-Soo;Lee, Hyung-Soo;Kim, Han-Joo
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.1
    • /
    • pp.150-155
    • /
    • 2013
  • This work present a new method of sealing inspection system for vehicle in which foam rubber materials are used for sealing the vehicle parts. This system is composed from a devices comprising non-contact and real-time scanning on visual inspection in machine parts. We have been investigated qualitative factors that influenced on sealing system of vehicle structure which flexibly attenuated vibration and plenty of foam rubber materials having elastic property. However, there are different factors which still depended on outdated technique (personnel subjective judgment) in the performance inspection of rubber parts, specially for cross section inspection. Through a newly developed inspection system which recently applied for the production line, we successfully achieved more effective results of matching rate by about 80 % in the sealing performance inspection with 0.7% to 1.4% in the repeated errors. These are resulted from non-contacted response by CCD camera and vision program using geometry matching method. We expect that this system may be widely applied in the strict inspection parts of more diverse cross-section in future.

Systems Engineering Method to Develop Multiple BMI Nozzle Inspection System for APR1400

  • Abdallah, Khaled Atya Ahmed;Nam, GungIhn
    • Journal of the Korean Society of Systems Engineering
    • /
    • v.12 no.1
    • /
    • pp.25-40
    • /
    • 2016
  • The Systems Engineering (SE) approach is characterized by the application of a structured engineering methodology for the design of a complex system or component. In this study, the SE methodology is used to design a nondestructive inspection system for Bottom Mounted Instrumentation (BMI) nozzles. We developed a system that enables nondestructive inspection of BMI nozzles during regular refueling outage without removing the reactor internals. A special ultrasonic (UT) probe is introduced to scan and detect cracks within the weld region of the nozzle. A 3D model of the inspection structure system was developed along with the reactor pressure vessel (RPV) and internals which permits a virtual 3D simulation of the operation to check the design concept and effectiveness of the system and to provide a good visualization of the system. This approach allows for a virtual walk through to verify the proposed BMI nozzle inspection system.

A Computer-Aided Inspection Planning System for On-Machine Measurement - Part I : Global Inspection Planning -

  • Lee, Hong-Hee;Cho, Myeong-Woo;Yoon, Gil-Sang;Choi, Jin-Hwa
    • Journal of Mechanical Science and Technology
    • /
    • v.18 no.8
    • /
    • pp.1349-1357
    • /
    • 2004
  • Computer-Aided Inspection Planning (CAIP) is the integration bridge between CAD/CAM and Computer Aided Inspection (CAI). A CAIP system for On-Machine Measurement (OMM) is proposed to inspect the complicated mechanical parts efficiently during machining or after machining. The inspection planning consists of Global Inspection Planning (GIP) and Local Inspection Planning (LIP). In the GIP, the system creates the optimal inspection sequence of the features in a part by analyzing the various feature information such as the relationship of the features, Probe Approach Directions (PAD), etc. Feature groups are formed for effective planning, and special feature groups are determined for sequencing. The integrated process and inspection plan is generated based on the sequences of the feature groups and the features in a feature group. A series of heuristic rules are developed to accomplish it. In the LIP of Part II, the system generates inspection parameters. The integrated inspection planning is able to determine optimum manufacturing sequence for inspection and machining processes. Finally, the results are simulated and analyzed to verify the effectiveness of the proposed CAIP.

Study on Levee Visual Inspection Information System Building Using Mobile Technology

  • Kang, Seung-Hyun;Lee, Jong-Min
    • Journal of the Korea Society of Computer and Information
    • /
    • v.21 no.6
    • /
    • pp.71-76
    • /
    • 2016
  • In this paper, we propose the mobile visual inspection information system using DGPS and portable range finder for levee safety inspection. Instead of existing visual inspection management method that is stored hand-written data, this system is designed to manage directly the visual inspection information using mobile devices in the field of levee. And through extracting accurate DGPS coordinates information about damage location of levee, this system is developed to ensure efficiency for the main task arising from the levee site such as inspection, maintenance and reinforcement. Furthermore, when damage has occurred at the point that inspector is not able to approach, this system can record the damage site data correctly, by converting data such as position, orientation and height of the damage point into the World Geodetic System coordinates. The position, orientation and height data was extracted automatically through the DGPS and portable range finder. And by applying the augmented reality method, this system was implemented for inspector to revisit the point of damage easily in order to perform the management, maintenance and reinforcement of the levee later.

Development of Low Power Driven Inner Tap Inspection System capable of Wireless Communication with Video Equipment (영상기기와 무선통신이 가능한 저전력 구동의 이너탭 검사시스템 개발)

  • Ahn, Sung-Su
    • Journal of Korea Multimedia Society
    • /
    • v.21 no.6
    • /
    • pp.649-658
    • /
    • 2018
  • In this paper, we propose a mechanical contact inner tap inspection system that can inspect the defect of the inner tap immediately after inner tap is processed within the machining center. The inspection module has the collet chuck structure, so it can mounted on the main spindle of the machining center during inspection. It was developed with a focus on inspection for tap having 20 mm depth which is primarily fabricated in automotive parts and has a double sided PCB-type control system including sensing function based on Zigbee module, micom and IR sensor for wireless transmission of measured data with low power operation, and also a battery for supplying electric power. The current consumption is 46.8mA in the inspection operation mode and 0.0268mA in the power saving mode for 3.7V of the applied power source, so that 30,000 times or more inspection can be performed with assumed 5 seconds inspection time for one tap. Experiments in test jig system and actual machining center confirm that the proposed inner tap inspection system can be applied to the batch process of simultaneous inspection after tapping in the machining center.

A Study on the Periodic Inspection Policy and Its Improvement (정기검사정책과 개선에 관한 연구)

  • Im, Pyoung-Soon;Suh, Yong-Sung;Park, Young-Taek
    • Journal of Korean Society for Quality Management
    • /
    • v.22 no.4
    • /
    • pp.40-58
    • /
    • 1994
  • Some systems such as early warning system should be inspected occasionally in order to detect failures. If the system is inspected too frequently, inspection cost increases. On the other hand, if the number of inspections is reduced too much, the undetected system downtime cost increases. Thus, it is of interest to find effective inspection schedule, which minimizes the sum of inspection and downtime costs. When the system has increasing failure rate, inspection intervals get shorter as time goes on. But a common practice is to inspect the system at predetermined periodic intervals. In this paper, periodic inspection policy and a modified periodic inspection policy are considered. The modified policy is easily applicable and cost-effective. Some numerical examples are included in order to explain the modified inspection ploicy and its cost performance.

  • PDF

Power-Law Transformation Method Development for Accuracy Improvement of Appearance Inspection (외관 검사의 정확도 개선을 위한 멱함수 변환 기법 개발)

  • Park, Se-Hyuk;Kang, Su-Min;Huh, Kyung-Moo
    • Proceedings of the KIEE Conference
    • /
    • 2007.04a
    • /
    • pp.11-13
    • /
    • 2007
  • The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight can't bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we have used a power-law transformation in this paper. for improvement of vision inspection accuracy and could increase inspection accuracy of vision system. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

  • PDF