• Title/Summary/Keyword: Inspection algorithm

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A 3D Vision Inspection Method using One Camera (1대의 카메라를 이용한 3차원 비전 검사 방법)

  • Jung Cheol-Jin;Huh Kyung Moo
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.41 no.1
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    • pp.19-26
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    • 2004
  • In this paper, we suggest a 3D vision inspection method which use only one camera. If we have the database of pattern and can recognize the object, and also estimate the rotated shape of the parts, we can inspect the parts using only one image. We used the 3D database and the 2D geometrical pattern matching, and the rotation transition theory about the algorithm. As the results, we could have the capability of the recognition and inspection of the rotated object through the estimation of rotation an81e. We applied our suggested algorithm to the inspection of typical IC and capacitor, and compared our suggested algorithm with the conventional 2D inspection method and the feature space trajectory method.

An Adaptive and Robust Inspection Algorithm of PCB Patterns Based on Movable Segments (동적 세그먼트 기반 PCB 패턴의 적응 검사 알고리즘)

  • Moon Soon-Hwan;Kim Gyung-Bum
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.102-109
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    • 2006
  • Several methods for PCB pattern inspection have been tried to detect fine detects in pad contours, but their low detection accuracy results from pattern variations originating from etching, printing and handling processes. The adaptive inspection algorithm has been newly proposed to extract minute defects based on movable segments. With gerber master images of PCB, vertex extractions of a pad boundary are made and then a lot of segments are constructed in master data. The pad boundary is composed of segment units. The proposed method moves these segments to optimal directions of a pad boundary and so adaptively matches segments to pad contours of inspected images, irrespectively of various pattern variations. It makes a fast, accurate and reliable inspection of PCB patterns. Its performances are also evaluated with several images.

Development of an Inspection Machine for Automotive Oil-Seals Using Machine Vision (Machine Vision을 이용한 자동차용 Oil-Seal의 불량 검사 기계 개발)

  • 노병국;김도형;박용국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.184-191
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    • 2004
  • In this study, an inspection system for automotive parts using machine vision has been developed and presented. The system is comprised of six analog CCD cameras, frame grabber, and mechanism that loads the automotive parts to the system for the inspection. An Image processing algorithm for detecting eight different types of defects of oil-seals are developed, and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 1 second with acceptable accuracy. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

Decision-making Method of Optimum Inspection Interval for Plant Maintenance by Genetic Algorithms (유전 알고리즘에 의한 플랜트 보전을 위한 최적검사기간 결정 방법론)

  • 서광규;서지한
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.26 no.2
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    • pp.1-8
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    • 2003
  • The operation and management of a plant require proper accounting for the constraints coming from reliability requirements as well as from budget and resource considerations. Most of the mathematical methods to decide the inspection time interval for plant maintenance by reliability theory are too complicated to be solved. Moreover, the mathematical and theoretical models are not usually cases in the practical applications. In order to overcome these problems, we propose a new the decision-making method of optimal inspection interval to minimize the maintenance cost by reliability theory and genetic algorithm (GA). The most merit of the proposed method is to decide the inspection interval for a plant machine of which failure rate $\lambda$(t) conforms to any probability distribution. Therefore, this method is more practical. The efficiency of the proposed method is verified by comparing the results obtained by GA-based method with the inspection model haying regular time interval.

A Study on the development of Automated Optical Glass Inspection System (광학용 유리자동검사기 개발에 관한 연구)

  • 구마끼
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.82-87
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    • 1998
  • Laser printer, faximile and copy machine are a few examples of OA(office automation) system. In such a system, the reflecting mirror has been employed for transmitting a target image to optical device. Therefore, to develope a good quality of optical system, the quality control of optical mirror was required. In recent years, considerable efforts have been directed toward the development of automated optical glass inspection system because the inspection is eye-fatigue and monotonous job for humans to perform. In this paper, we propose a inspection system applying algorithm of image processing for detecting defects of optical glass such as pinhole, scratch. From the experiments, the proposed inspection system shows reliable results.

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A Study on the Development of a Feature Based Inspection Planning System for On-Machine Measurement Process (특징형상기반의 측정계획시스템 개발에 관한 연구)

  • 정석우;윤길상;조명우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.654-658
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    • 2002
  • The purpose of this paper is to establish an effective featured based inspection planning system for OMM(On-Machine Measurement) process. In this system, an effective inspection process planning is accomplished by determining the number of measuring points, their locations and probing paths using fuzzy logic, Hammersley method and TSP problem. Also, an effective collision-free algorithm Is proposed based on the EZ-map analysis. All the inspection planning processes are performed based on the defined inspection features those are derived from the CAD database. Proposed inspection planning method is simulated for the given sample wrokpieces, and the results are analyzed. The results show that the proposed method can be successfully implemented in real OMM process.

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The Reduction Methods of Inspection Time for SMT Inspection Machines Using Clustering Algorithms (클러스터링 알고리즘을 이용한 SMT 검사기의 검사시간 단축 방법)

  • Kim, Hwa-Jung;Park, Tae-Hyoung
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2453-2455
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    • 2003
  • We propose a path planning method to reduce the inspection time of AOI (automatic optical inspection) machines in SMT (surface mount technology) in-line system. Inspection windows of board should be clustered to consider the FOV (field-of-view) of camera. The number of clusters is desirable to be minimized in order to reduce the overall inspection time. We newly propose a genetic algorithm to minimize the number of clusters for a given board. Comparative simulation results are presented to verify the usefulness of proposed algorithm.

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An Inspection Method for Injection Molded Automotive Parts using Line-Scan (라인스캔을 이용한 자동차 사출성형 부품의 검사 기술)

  • Yun, Jae-Sik;Kim, Jin-Wook;Huh, Man-Tak;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.805-807
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    • 2011
  • In this paper, we propose a method to inspect defects of injection molded automotive parts. In order to inspect them, we developed and used a line detection algorithm and a defect analysis algorithm. The line detection algorithm defines center point of a laser line and the inspection algorithm determines the defects of automotive parts using pattern data of inspected objects and the data results from the line detection algorithm. We evaluated the accuracy and the processing time of inspection and they showed good performance.

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A Study on the Development of Surface Defect Inspection Preprocessing Algorithm for Cold Mill Strip (냉연 표면흠 검사를 위한 전처리 알고리듬에 관한 연구)

  • Kim, Jong-Woong;Kim, Kyoung-Min;Moon, Yun-Shik;Park, Gwi-Tae;Lee, Jong-Hak;Jung, Jin-Yang
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1240-1242
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    • 1996
  • In a still mill, the effective surface defect inspection algorithm is necessary. For this purpose, this paper proposed the preprocessing algorithm for surface defect inspection of cold mill strip. This consists of live steps. They are edge detection, binarizing, noise deletion, combining of fragmented defect and selecting the largest defect. Especially, binarizing is a critical problem. Bemuse the performance of the preprocessing is largely depend on the binarized image. So, we develope the adaptive thresholding method, which is multilevel thresholding. The thresholding value is varied according to the mean graylevel value of each test image. To investigate the performance of the proposed algorithm, we classified the detected defect using neural network. The test image is 20 defect images captured at German Sick Co. This algorithm is proved to have good property in cold mill strip surface inspection.

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A study on real time inspection of OLED protective film using edge detecting algorithm (Edge Detecting Algorithm을 이용한 OLED 보호 필름의 Real Time Inspection에 대한 연구)

  • Han, Joo-Seok;Han, Bong-Seok;Han, Yu-Jin;Choi, Doo-Sun;Kim, Tae-Min;Ko, Kang-Ho;Park, Jung-Rae;Lim, Dong-Wook
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.14-20
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    • 2020
  • In OLED panel production process, it is necessary to cut a part of protective film as a preprocess for lighting inspection. The current method is to recognize only the fiducial mark of the cut-out panel. Bare Glass Cutting does not compensate for machining cumulative tolerances. Even though process defects still occur, it is necessary to develop technology to solve this problem because only the Align Mark of the panel that has already been cut is used as the reference point for alignment. There is a lot of defective lighting during panel lighting test because the correct protective film is not cut on the panel power and signal application pad position. In laser cutting process to remove the polarizing film / protective film / TSP film of OLED panel, laser processing is not performed immediately after the panel alignment based on the alignment mark only. Therefore, in this paper, we performed real time inspection which minimizes the mechanism tolerance by correcting the laser cutting path of the protective film in real time using Machine Vision. We have studied calibration algorithm of Vision Software coordinate system and real image coordinate system to minimize inspection resolution and position detection error and edge detection algorithm to accurately measure edge of panel.