• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 춘계학술대회논문집
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• pp.101-105
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• 2000

In cold forging die the shrink fitting is generally used to decrease stress and increase die life. In this paper we have studied about the effect of fitting type, When the die insert is splitted into several pieces the maximum stress could be decreased as much as 50~70% The fitting angle could be selected to minimize the maximum stress and the variation of stress on loading and unloading, . In F, E.M result in case 3。 fitting angle the maximum and variation of stress may be minimized.

• Bulletin of the Korean Chemical Society
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• 제35권9호
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• pp.2717-2722
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• 2014

The reaction mechanism between azacyclopropenylidene and epoxypropane has been systematically investigated employing the second-order M${\o}$ller-Plesset perturbation theory (MP2) method to better understand the reactivity of azacyclopropenylidene with four-membered ring compound epoxypropane. Geometry optimization, vibrational analysis, and energy property for the involved stationary points on the potential energy surface have been calculated. It was found that for the first step of this reaction, azacyclopropenylidene can insert into epoxypropane at its C-O or C-C bond to form spiro intermediate IM. It is easier for the azacyclopropenylidene to insert into the C-O bond than the C-C bond. Through the ring-opened step at the C-C bond of azacyclopropenylidene fragment, IM can transfer to product P1, which is named as pathway (1). On the other hand, through the H-transferred step and subsequent ring-opened step at the C-N bond of azacyclopropenylidene fragment, IM can convert to product P2, which is named as pathway (2). From the thermodynamics viewpoint, the P2 characterized by an allene is the dominating product. From the kinetic viewpoint, the pathway (1) of formation to P1 is primary.

• 한국자동차공학회논문집
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• 제17권2호
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• pp.187-192
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• 2009

A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집A
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• pp.315-320
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• 2000

The optimal design for the shape of metal ring obturator under the high pressure using parameter study on the stress analysis considering effects of design variable is presented and is compared to experimental results. The design variables are such as thickness, taper, radius of shape of the obturation ring. For optimization of the obturation ring, the weight is maximized subject to maximum stress of the obturator within allowable stress. The design constraints are geometric elements of design variables. The trends of parametric study are in good agreement with the experimental results.

• 한국산학기술학회논문지
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• 제13권5호
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• pp.2009-2014
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• 2012

기어의 파인 블랭킹에서 기능면으로 사용되는 전단면(잇 면)을 최대한 확보하기 위하여 다이 롤 높이(die roll height)의 최소화는 매우 중요하다. 본 논문에서는 파인 블랭킹 금형의 핵심 설계 요소인 V-링 위치와 다이 챔퍼(die chamfer) 형상에 따라 기어의 다이 롤 높이 변화를 고찰하기 위하여 V-링 거리와 다이 챔퍼 형상이 다른 여러가지 다이 편 및 가이드 플레이트 편으로 구성된 파인 블랭킹 금형 세트를 제작하여 실험하였다. 각 실험으로부터 시편을 채취하여 다이 롤 높이를 측정 분석한 결과 파인 블랭킹 기어의 다이 롤 높이는 각 모듈에서 다이 챔퍼 각도가 증가함에 따라 증가하고 V-링 거리가 증가함에 따라 증가됨을 알 수 있었다.

• 한국정밀공학회지
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• 제18권3호
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• pp.40-46
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• 2001

An integrated analysis for the thermo-elastic deformation, fatigue, wear and brittle damage evolution of the shrink-fitted die with multi stress-ring of dissimilar materials is presented. A simple numerical algorithm for the moving elastic boundaries characterizing the contacts of the insert and multi stress-rings is presented. The initial stress distribution in the die due to shrink-fit is considered and the traction at the die surface contacting with the work piece is obtained by analyzing the elasto-plastic deformation of work piece. Elastic analysis of the separate-type die is performed and then the evolution of brittle damage, wear and fatigue life are predicted. This integrated analysis is applied to the extrusion die with two layers of stress-rings and the results are discussed in detail.

• 한국정밀공학회지
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• 제17권10호
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• pp.77-82
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• 2000

The design of the prestressed cold extrusion die with two stress rings has been performed in this study. The cold extrusion has been simulated by the rigid-plastic FEM. The stress analysis of die has been performed for both after shrink fitting and during extrusion by using the elastic FEM and the Lame's equation. According to the variation of interferences and diameter ratios, the maximum effective stress has been evaluated. As results, interferences and diameters were determined by the minimization of the maximum effective stress of die insert. The comparison of the maximum effective stress between the proposed design and the conventional design has been discussed. It was found that the maximum effective stress in the die insert is considerably affected by the stiffness of the first stress ring.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.242-247
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• 1998

The conventional closed-die forging processes had been applied to forging of the spur gears. But this type process requires high pressure. The commercial finite element analysis code ANSYS for the stress and elastic deformation of non-axisymmetric die was adopted in this study. In the non-axisymmetric die such as gear forging, maximum stresses were imposed on the tip of the gear tooth. When the stress exceeds yield strength of insert die, many approaches were attemped to prevent the die failure. Good shaped products are forged successfully. This type process could by used as an advanced technique to replace conventional hobbing process of gear.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.191-192
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• 2006

The deformation under radial pressure of rectangular dies for metal powder compaction has been investigated by FEM. The explored variables have been: aspect ratio of die profile, ratio between diagonal of the profile and die height, insert and ring thickness, radius at die corners, interference, different insert materials, i. e. conventional HSS, HSS from powders, cemented carbide (10% Co). The analyses have ascertained the unwanted appearance of tensile normal stress on brittle materials, also "at rest", and even some dramatic changes of stress patterns as the die height increases with respect to the rectangular profile dimensions. Different materials behave differently, mainly due to difference of thermal expansion coefficients. Profile changes occur when the dies are heated up to the temperature required for warm compaction. The deformation patterns depend on compaction temperature and thermal expansion coefficients.

• 비파괴검사학회지
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• 제28권1호
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• pp.1-8
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• 2008

본 연구는 내압과 압축이 동시에 작용하는 오링의 변형 거동을 측정하기 위한 시험 기법을 개발하기 위함이다. 오링변형측정치구는 고압에서도 변형되지 않으며 오링변형측정치구 내의 두 곳에 홈을 파서 각각의 홈 안에 오링을 장착하도록 설계하였고 내압에 의한 오링의 압출 길이를 측정하기 위해 1 mm 및 0.1 mm의 압출 틈을 제작하였다. 오링의 변형 형상을 정확히 측정하기 위하여 선속경화현상 보정, 히스토그램 분석 및 불감대 영역 보정을 실시하였으며, 계면반응함수와 선확산함수를 이용하여 오링의 변형 길이를 측정하였다. 전산화 단층촬영은 22.3%의 압착상태에서 0, 1.378, 4.902, 9.804, 15.692 MPa의 압력을 가하여 실시하였으며, 각각의 압력에서 오링의 확장 지름, 접촉 길이 및 압출 길이를 측정하였다. 전산화 단층촬영의 측정 결과를 검증하기 위하여 유한요소법으로 오링의 변형 형상을 해석하였고, 수치해석법으로 실제 오링의 면적과 전산화 단층촬영에서 얻은 오링의 면적을 상호 비교하였다.