• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.4
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• pp.431-437
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• 2019

The purpose of this study is to develop an organic-inorganic hybrid insulation materials which has an economic feasibility of organic level and excellent adiabatic performance and fire stability by impregnating organic materials with inorganic binder solutions. The organic base was commercial polyurethane sponge, and the inorganic binder slurry was prepared by mixing water and additives into recycled gypsum byproducts. As a result of evaluation of the developed materials, it was confirmed that it not only has excellent insulation performance of a thermal conductivity of 0.051 W/mK or less but also it is a semi-non-combustible materials specified in the Ministry of Land, Infrastructure and Transport Notice No. 2015-744. The developed materials can also be controlled for thermal conductivity and flame retardance according to density control during manufacturing process, and thus it can be applied to various insulation materials.

• Proceedings of the KIEE Conference
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• 1994.07b
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• pp.1323-1326
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• 1994

the application of epoxy composite materials for outdoor insulating systems has some significant advantages compared with conventional inorganic materials, that is low weight in combination with high mechanical strength, small dimensions and design versatility. The experimental results for the basis composition and interlace characteristics of the matrix resin/inorganic fillers($SiO_2$) which are the composite materials have been studied. The electrical characteristics(electrical breakdown, dielectric, insulating resistivity, tracking) and mechanical characteristics( tensile strength, elongation, flexible strength) in the epoxy composite materials have been studied. The life of the epoxy composite material was evaluated by accelerated Weather-Ometer test and the degradation process due to outdoor exposure condition is discussed with respect to the mechanical and electrical properties.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2010.06a
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• pp.104-104
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• 2010

With the advent of nano-particle fillers in insulating materials, the insulating materials of superior quality have come to fore. In the recent past, nanocomposite LDPE/XLPE (Low Density Polyethylene/Cross Linked Polyethylene) power cable dielectrics have been synthesized. A preliminary evaluation of these new class of materials seem to show that, addition of small amounts of sub-micron inorganic fillers improved the dielectric properties of the composite, in particular, the volume resistivity, and the DC breakdown strength. The thermal behaviour, for example, the stability of composites against decomposition and ensuing electrical failure, do not seem to have been addressed. In a conventional XLPE insulated cable, the average thermal breakdown strength and maximum temperature at the onset of breakdown were seen to be markedly lower than the corresponding intrinsic breakdown strength and decomposition temperature. In this page, analysis of DC Breakdown of nano-composite insulating material for HVDC Cable is introduced.

• Applied Chemistry for Engineering
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• v.26 no.1
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• pp.59-66
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• 2015

A new concept of an inorganic foaming process at low temperature was demonstrated for the production of inorganic thermal insulating materials with the properties of flexible light-weight, the advantages of organic-based thermal insulation material. The foaming process was proceeded by establishing a skeleton of the foam body by using inorganic fibrous sepiolite and aluminum silicate. A cavity was formed by the expansion of fibrous skeleton body, by the gas which was generated from foaming agent at low temperature. Then the multi-vesicular expanded perlite with low thermal conductivity was filled into the cavity in a skeleton of the foam body. Finally through these overall process, a new inorganic foamed body could be obtained at low temperature without the hot melting of inorganic materials. In order to achieve this object, various preparations such as fibrous sepiolite fibrillation process, heat treatment process of the fibrous slurry were needed, and the optimal compositional condition of slurry was required. The foam body produced showed the properties of flexible light-weight thermal insulation materials such as bulk density, yield strength, flexural strength, and high heat resistance.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.853-856
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• 2006

It is known that cement production not only consumes large amount of energy but also contributes substantially to the green house gas emission. Therefore, there is a demand to develope a new technology to produce energy efficient and environmental conscious cements. The most recent, wood wool ceramic board is being applied in various building material field, for example thermal insulating and acoustic absorption material. This paper focused on improvement of the physical properties for wood wool ceramic board applied inorganic polymer binder. As the result of this experiment, what we could obtain better wood wool ceramic board's properties such as density, water contests, water resistance and band strength, was 0.46, $10{\sim}12%$, 1.9% and $40kgf/cm^2$. This result can be applicable to commercial wood wool ceramic board.

• Transactions on Electrical and Electronic Materials
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• v.7 no.1
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• pp.16-20
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• 2006

In this paper, we investigated the effects of short-term oxygen plasma treatment of semiconducting silicone layer to improve interfacial performances in joints prepared with a insulating silicone materials. Surface characterizations were assessed using contact angle measurement and x-ray photoelectron spectroscopy (XPS), and then adhesion level and electrical performance were evaluated through T-peel tests and electrical breakdown voltage tests of treated semi-conductive and insulating joints. Plasma exposure mainly increased the polar component of surface energy from $0.21\;dyne/cm^2$ to $47\;dyne/cm^2$ with increasing plasma treatment time and then leveled off. Based on XPS analysis, the surface modification can be mainly ascribed to the creation of chemically active functional groups such as C-O, C=O and COH on semi-conductive silicone surface. This oxidized rubber layer is inorganic silica-like structure of Si bound with three to four oxygen atoms ($SiO_x,\;x=3{\sim}4$). The oxygen plasma treatment produces an increase in joint strength that is maximum for 10 min treatment. However, due to brittle property of this oxidized layer, the highly oxidized layer from too much extended treatment could be act as a weak point, decreasing the adhesion strength. In addition, electrical breakdown level of joints with adequate plasma treatment was increased by about $10\;\%$ with model samples of joints prepared with a semi-conducting/ insulating silicone polymer after applied to interface.

• Journal of the Korean Ceramic Society
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• v.56 no.5
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• pp.468-473
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• 2019

This study focused on manufacturing an inorganic insulation material set with various amounts of calcium-sulfoaluminate (CSA) (hauyne) content for enhancing both workability (demolding, handling) and the high thermal insulating property. To carry out the experiment, the amounts of CSA utilized were 5%, 10%, 15%, and 20%, with anhydrous gypsum added in equal proportion to produce a stable formation. As the content of CSA increased, a sinking phenomenon occurred because of the hydration reaction from the slurry, so it was difficult to utilize a retarder normally used in the cement manufacturing process. However, an RCOOM surfactant was able to solve the local clumping problem from cement and CSA and obtain a rapid retarding effect, so it was included in this process at 0.3%. Furthermore, the cement fineness was not 7000 ㎠/g but rather 3300 ~ 4000 ㎠/g to prevent a rapid temperature increase in the slurry. The specific gravity of the sample manufactured with 20% CSA was approximately 0.11 g/㎤, and its thermal conductivity was 0.041 W/m·K, providing an excellent insulating property.

• Journal of the Society of Disaster Information
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• v.12 no.3
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• pp.292-299
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• 2016

The insulation in buildings is very important. Insulation used in the building is largely divided into organic and inorganic insulation by its insulation material. Organic insulations material which are made of styrofoam or polyurethane are extremely vulnerable to fire. On the other hand, inorganic insulation such as mineral-wool and glass-wool are very week with moisture while they are non-flammable so that its usage is very limited. In this study, inorganic heat insulating material developed and the properties of thermal conductivity evaluated. The thermal conductivity and the water absorption of the sample in less than 50mm thickness of the board is less than 0.05W/mk, 3.0%. Bending strength and the water repellency is more than $25N/cm^2$, 98%.

• Journal of the Korean Ceramic Society
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• v.53 no.1
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• pp.63-67
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• 2016

Mineral hydrate is a new insulation material that compensates for the defects of existing materials. Mineral hydrate is made of inorganic ingredients; therefore, it is nonflammable. The porous structure of mineral hydrate makes the material lightweight and insulating. Mineral hydrate insulation and similar products have been studied and manufactured in Korea and abroad. However, these insulation materials need to improve in terms of strength. In this study, basalt fiber was used to enhance the strength. In order to observe the property changes, compressive strength, heat conductivity, and specific gravity were measured and XRD pattern analysis was performed. These tests confirmed that basalt fiber was effective at improving the strength and lowering the heat conductivity of mineral hydrate insulation.

• Journal of the Korean Ceramic Society
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• v.49 no.6
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• pp.654-658
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• 2012

In this work, the properties of an organic-inorganic hybrid insulating material using an inorganic filler and polyurethane foam with different foaming conditions were investigated. At weight ratios of polyol and isocyanate of 1 to 1.2 good foaming properties were noted. In addition, an addition of 0.4 g of water, 0.1 g of surfactant, and 0.1 g of catalyst with respect to the composites of polyol at 5 g and isocyanate at 6 g showed the lowest apparent density and thermal conductivity. The pore size was smaller in the organic-inorganic hybrid foaming body with an increase in the $CaCO_3$ addition amount. Moreover, the apparent density and thermal conductivity were increased when the added amount of $CaCO_3$ increased. Increasing the amount of $CaCO_3$ powder is expected to improve the flame retardant capabilities; however, doing this tends to increase the apparent density and thermal conductivity.