• Title/Summary/Keyword: Injection mould

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A Simulation Study on the Development of Injection Mold for the Parts of Phone Camera Lens Module (시뮬레이션을 활용한 폰카메라 렌즈모듈 부품용 사출금형개발)

  • Kim, Hye Jeong;Kim, Jae Hoon;Kim, Yeong Gyoo;Song, Jun Yeob;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.22 no.4
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    • pp.83-92
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    • 2013
  • The demand of a camera-lens-module which is installed in mobile phone has been increased explosively as the increase of mobile phone market. Recently, two missions are given to the parts manufacturer of lens module, and they are how to keep the quality of injection moulding process as the increase of resolution, and how to decrease manufacturing cost. In this paper, a simulation study is introduced which is used for developing barrel and shield considering the double-cassette type of mould. At first, the simulation for injection process using Mold Flow$^{TM}$ is applied in the phase of mould design, and mechanical simulation using DPM Assembly$^{TM}$ is applied for collision detection between picking robot and mould. As a result, the productivity increased more than 300%.

Design of Runner System and Prediction of Moving Distance of the Screw for the Improvement of Formability of a Housing Part of Small-Size Air Cleaner (소형 공기청정기 하우징의 성형성 향상을 위한 런너시스템 설계 및 스크류 전진 거리 예측)

  • Kim, Dong-In;Lee, Ho-Jin;Ahn, Dong-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.1021-1030
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    • 2016
  • The runner system of the injection mould and the injection volume of the injection molding process greatly affect the quality of the produced part. The goal of this paper is the design of the runner system and the prediction of the injection volume for the injection moulding of a housing part of small-size air cleaner to improve the formability through the three-dimensional injection moulding analysis. The effects of the runner system of the mould on the injection moulding characteristics are investigated. From the results of the investigation, a proper design of the runner system with uniform filling characteristics and the minimized defect formation is obtained. In addition, the influence of the moving distance of the screw on filling characteristics, weldline formation and deformation characteristics is examined. From the results of the examination, an appropriate moving distance of the screw for the housing part of small-size air cleaner is estimated.

Verification for transcription of spherical radius and prediction of birefringence in injection molding optical lens (초정밀 광학렌즈의 복굴절 예측과 금형 전사성)

  • Ohmori Hitoshi;Kwak Tae Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.55-60
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    • 2005
  • This paper has been focused in developing of plastic lens with ultra-precision and low birefringence ability using by injection molding simulation tools. The simulation tools, $3D-Timon^{TM}\;and\;Asu-Mold^{TM}$ were applied to visualize indirectly the flow pattern of melted polymer enter the mould and the simulation results are verified as compared with the experimental results. Birefringence and polarized light generated in injection molding process was also calculated for each injection conditions and compared with .the pictures of experimented optical lens go through the polarized light plates device. A spherical radius of plastic optical lens transcribed from profile of mould core surface was measured to estimate the geometrical accuracy fer the each injection conditions. It is confirmed that the simulation results about flow pattern and polarized light area coincided in experimental results. It is known that increasing in thickness shrinkage at center of lens, the spherical radius is larger from comparing the graph measured spherical radius and the thickness shrinkage at center of lens

A study of The Injection Mould of LCD Monitor (LCD Monitor 사출금형에 대한 연구)

  • Moon Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.48-53
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    • 2004
  • Injection molded plastic parts have many surface defcts: Warpage, wedline, flowmark, zetting, scratching, shading and so on. In the desktop mnitor's case, Weld line have been one of the main surface defects. Nowadays in the pursuit of light weight of parts, one of the big problems of LCD Monitor thinks Warpage and surface shrinkage. In this paper, we introduce some instances for prevevting these defestcs in the side of mould drawing, parts drawing and processing condition. Based on these, we tried to find out the optimum processing conditions through repeatedly tried injection moulding after reflecting these instances.

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Machining Technology of Micro-Patterns in LGP by Powder Blasting (Powder Blasting을 이용한 도광판의 Micro-Pattern 가공기술)

  • Park, D.S;Seong, E.J.;Han, J.Y.;Yoo, W.S.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.686-691
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    • 2006
  • Powder blasting technique was introduced to micromachine the micro patterns of circular and rectangular shape in LGP mould. The machinability of these patterns and matt treatment by powder blasting were verified. Then a prototype of LGP was injected by the developed LGP mould with micro patterns. Shape analysis of micro patterns and performance test of the injected LGP were carried out. The results showed printless LGP with micro patterns could be produced by just single injection using the mould with micro patterns, and powder blasting technique could be successfully applied to micrornachining of micro patterns and matt treatment of LGP mould.