• Title/Summary/Keyword: Injection Modeling

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Integrated Process for Development of an Optimal Axial Flow Fan (Design, RP, Measurement, Injection Molding, Assembly) (최적 축류팬 개발을 위한 통합공정 (설계, 시제품제작, 측정, 금형가공, 사출, 조립))

  • 박성관;최동규
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.201-209
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    • 1998
  • To develop timely an optimal fan, a design system and a new manufacturing process used step by step have to be integrated. A small sized optimal fan for refrigerators, that was the goal on this project, was developed by the following principal processes. All processes are technologically linked in many directions: The existing fan was measured through reverse engineering. The measured data was used for the basic source of 3D design. The performance tests were carried and used as the data for the evaluation of the existing fan. Flow analysis by FANS-3D/sup [1]/ was performed at the given information (pressure drop and flow rate) to find out the configuration of optimal fan design. The flow patterns were investigated to measure the performance of fan through numerical experiment. The grid point data obtained by the above analysis turned into 3D high efficiency fan model by using CATIA. The product was manufactured by RP process (SLS, SLA) and tested the characteristic curves of the developed fan to compare with the existing fan. The modification of fan design were all examined to see any change in performance and checked to find any deficiency in assembling the fan into a duct. After the plastics flow analysis of the injection molding cycle to ensure acceptable quality fan, an optimal mold was processed by using tool-path for the newly designed fan.

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Analysis of Sensitivity Characteristics with AMESim Model for Piezo Injector (AMESim기반 피에조 인젝터용 해석모델의 민감도 특성 해석)

  • Jo, Insu;Kwon, Jiwon;Lee, Jinwook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.17-25
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    • 2013
  • Performance of DI diesel engine with high fuel injection method is directly related to the emission characteristics and fuel consumption. At present, diesel injection system with piezo element is replacing conventional solenoid type due to their faster electro-mechanical properties. In this study, it was investigated the sensitivity characteristics regarding internal hydraulic modeling based on the AMESim environment of piezo-driven injector The analytic parameter for this study defined such as In/Out orifice, injection hole's diameter and driven voltage on piezo stack. As the results, it was shown that these parameter influence on a fast response characteristics of piezo-driven injector. Also we found fuel pressure recovery time is faster about 0.1 ms due to larger IN orifice diameter. And larger OUT orifice diameter occurs maximum pressure drop with faster its timing of about 0.2 ms.

Flame deflector design of test facility to propulsion system model (추진기관 시스템 시험설비의 화염유도로 설계)

  • Jeon, Sung-Bok;Lee, Jae-Ho;Lee, Kwang-Jin;Cho, Nam-Kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.597-602
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    • 2012
  • Flame deflector is an important plan item for protecting propulsion system model, test facility, and life. This study suggests the way of flame deflector design in test facility evaluating performance of 75 ton and 300ton PSM. The flame deflector height was designed as 30m using a slope way in establishment location of facility. The flame deflector suitability was considered according to the shape of open and closed type. Also the cooling duct was made as modeling in accordance with core and side injection type.

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The Effects of Water Mist on the Compartment Fire

  • Ryou, Hong-Sun;Kim, Sung-Chan
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.1
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    • pp.30-36
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    • 2004
  • The present study investigates the fire suppression characteristics using a water mist fire suppression system. Numerical simulations of fire suppression with water mist are performed with considering the interaction of fire plume and water spray. The predicted temperature fields of smoke layer are compared with those of measured data. Numerical results agree with the experimental results within $10^{\circ}C$ in the case without water mist. In the case of fire suppression with water mist, numerical results do not predict well for temperature field in the gradual cooling region after water mist injection. But the predicted results of initial fire suppression are in good agreement with those of measured data. The reason for the discrepancy between predicted and measured data is due to the poor combustion modeling during the injection of water mist. More elaborate models for numerical simulation are required for better predictions of the fire suppression characteristics using water mist.

Modeling of Wall Impingement Process of Hollow-Cone Fuel Spray according to Wall Geometry (벽면 형상에 따른 중공 원추형 분무의 벽 충돌 과정 모델링)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3467-3472
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    • 2007
  • The effects of the wall geometry on the spray-wall impingement process of a hollow-cone fuel spray emerging from a high-pressure swirl injector of the Gasoline Direct Injection (GDI) engine were investigated by means of a numerical method. The ized Instability Sheet Atomization (LISA) & Aerodynamically Progressed Taylor Analogy Breakup (APTAB) model for spray atomization process and the Gosman model were applied to model the atomization and wall impingement process of the spray. The calculation results of spray characteristics, such as a spray development process and a radial distance after wall impingement, compared with the experimental ones by the Laser Induced Exciplex Fluorescence (LIEF) technique. It was found that the radial distance of the cavity angle of 90$^{circ]$ after wall impingement was the shortest and the ring shaped vortex was generated near the wall after spray-wall impingement process.

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Analytical Delay-Time Modeling of BICMOS Buffere (BICMOS 버퍼의 해석적 지연시간 모델링)

  • 이희덕;조인성;한철희
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.30B no.1
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    • pp.38-44
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    • 1993
  • A model for BICMOS buffer switching operation is presented, including the influence of bipolar base transit time and collector-base capacitances. A closed-form solution for the propagation delay-time is obtained assuming low level injection and channel velocity limitation. For the high level injection case, the delay-times are numerically obtained using effective current gain. These results are compared with those by HSPICE simulation, which shows good agreement. It is noted that the collector-base capacitance strongly affects the delay-time. The effects of voltage scaling are also investigated, which shows the model can be applied for the reduced supply voltages.

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Geometric Modeling of Electrodes for Injection Mold based on a Solid Modeler (솔리드 모델러를 기반으로 한 사출 금형용 전극 형상의 모델링)

  • 이철수;박광렬;이태경
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.1
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    • pp.9-16
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    • 2001
  • Electrical discharge machining(EDM) is an important process of machining the injection mold. This paper includes efficient design processes of electrodes for EDM. Based on the solid modeler, electrodes can be created by boolean and offset operations with core/cavity models. The built-in offset operations of the solid modeler may occur unexpected results due to the limitations of the solid modeler. We proposed the multi-step and moving-face offset processes in order to apply the EDM clearances. The proposed design processes are implemented with Unigraphics Vl5 API functions and C language and tested on Windows NT 4.0.

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Verification and Hydraulic Model Development of 3rd Generation Piezo Injector for CRDi System in Passenger Vehicle (승용CRDi용 3세대 피에조 인젝터 유압해석모델 개발 및 검증)

  • Jo, Insu;Jeong, Myoungchul;Lee, Jinwook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.181-187
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    • 2013
  • Performance of DI diesel engine with high fuel injection method is directly related to its emission characteristics and fuel consumption. In this study, numerical model of 3rd generation piezo-driven injector was designed to analyze the hydraulic performance. Also the injection response characteristics was investigated by using the AMESim simulation code. From this study, it was shown that 3rd generation piezo-driven injector had a faster response and had better control capability due to its hydraulic bypass-circuit that has potential to higher hydraulic characteristics and improved accuracy of injected fuel quantity.

사출성형 제품의 총합설계 시스템 구축에 관한 연구

  • 허용정;김태수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.281-285
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    • 2001
  • The design of injection molded polymeric parts has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through current CAD systems. An interactive computer-based design system is developed in order to realize the concept of rational design for the productivity and quality of mold making. The knowledge-based CAD system is constructed by adding the knowledge-base module for mold feature synthesis and appropriate CAE programs for mold design analysis in order to provide designers, at the initial design stage, with comprehensive process knowledge for feature synthesis performance analysis and feature-based geometric modeling. A knowledge-based CAD system is a new tool which enables the concurrent design with integrated and balanced design decisions at the initial design stage of injection molding.

MODELING OF DIRECT INJECTION DIESEL ENGINE EMISSIONS FOR A QUASI-DIMENSIONAL MULTI-ZONE SPRAY MODEL

  • Jung, D.;Assanis, D.N.
    • International Journal of Automotive Technology
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    • v.5 no.3
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    • pp.165-172
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    • 2004
  • Phenomenological models for direct injection diesel engine emissions including NO, soot, and HC were implemented into a full engine cycle simulation and validated with experimental data obtained from representative heavy-duty DI diesel engines. The cycle simulation developed earlier by Jung and Assanis (2001) features a quasi-dimensional, multi-zone, spray combustion model to account for transient spray evolution, fuel-air mixing, ignition and combustion. In this study, additional models for HC emissions were newly implemented and the models for NO, soot, and HC emissions were validated against experimental data. It is shown that the models can predict the emissions with reasonable accuracy. However, additional effort may be required to enhance the fidelity of models across a wide range of operating conditions and engine types.