• Title/Summary/Keyword: Injection Modeling

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Aspherical Lens Design and Injection Mold Analysis Using Extracted Shape Information (형상정보 추출을 통한 비구면 렌즈 설계 및 성형해석에 관한 연구)

  • Song, K. H.;Kim, B. C.;Yoon, H. S.;Yang, J. K.;Kim, K. B.;Xiao, H.;Cho, M. W.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.437-442
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    • 2015
  • The development of polishing technology has enabled the production of injection molds with high quality surfaces and shapes. For products such as mobile phones which require high quality performance the use of plastic materials has many constraints such as shrinkage and deflection. The purpose of the current research is to use reverse engineering in order to find and analyze the data of a selected aspherical lens and then creating a process to design an improved lens. Additionally, the improved lenses are subject to molding analysis. In order to solve this problem, the lens construction program, Zemax, was used to analyze and optimize performance. In the case of optimization, the object was to eliminate spherical aberration and to find good MTF data. The result of the optimization data was similar to the MTF data found from a random lens. Specific resin and analysis conditions were selected and CAD modeling was done to enhance the injection molding analysis.

Analysis for Filling Stage of Injection Molding Considering Compressibility and Phase Change (압축성과 상변화를 고려한 사출성형의 충전과정 해석)

  • Lee, Sang-Chan;Park, Chang-Eon;Yang, Dong-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.60-65
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    • 2001
  • To simulate the real molding conditions, the effects of phase change and compressibility of the resin were considered in the present investigation. A modified Cross model with either an Arrhenius-type or WLF-type functional form was used for modeling viscosity of the resin. A double-domain Tait equation of state was employed to describe the compressibility of the resin during molding. The energy balance equation including latent-heat dissipation fur semi-crystalline materials was solved in order to predict the solidified layer and temperature profile. Injection molding experiments were carried out using polypropylene(PP) in the present study. Based on the comparison between experiments and simulations, it was found out the predicted pressure distributions and melt front propagations were accurate. Thus it was concluded that the program developed in this study was proved to be useful in simulations of injection molding process.

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Estimation from Field Tests of the Excavation Efficiency of an Improved Hydraulic Rock Splitting System (현장실험을 통한 개선된 수압암반절개시스템의 굴착 효율성 평가)

  • Park, Jong Oh;Woo, Ik
    • The Journal of Engineering Geology
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    • v.31 no.4
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    • pp.719-730
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    • 2021
  • An improved packer and injection system was developed to improve the efficiency of excavation by hydraulic rock splitting by reducing vibration and noise. Field testing of the system found hydraulic fractures limited in expansion and extension due to the loss of injection pressure by leackage from the cracks, and then the single packer applied to injection hole allowed to produce a sufficient tensile displacement for rock excavation. Numerical analysis based on the field test data could explain the development of cracks in the field experiments.

Removal of Dissolved Iron in Groundwater by Injection-and-Pumping Technique: Application of Reactive Transport Modeling (주입-양수 기법을 활용한 지하수 내 용존 철 제거: 반응성용질이동모델링의 적용)

  • Choi, Byoung-Young;Yun, Seong-Taek;Kim, Kyoung-Ho;Koh, Yong-Kwon;Kim, Kang-Joo
    • Journal of Soil and Groundwater Environment
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    • v.12 no.6
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    • pp.29-37
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    • 2007
  • Shallow alluvial groundwaters in Korea of tell exceed the Korean Drinking Water Standard for dissolved iron (0.3 mg/L), which is one of the important water quality problems, especially in the use of bank infiltration technique. Using the reactive transport modeling, in this study we simulated the effectiveness of injection-and-pumping technique to remove dissolved iron in groundwater. The results of simulation showed that pumping of groundwater after injection of oxygenated water into aquifers is very effective to acquire the permissible water quality level. Groundwater withdrawal up to several times of irjected water in volume can be applicable to yield drinkable water. Potential problems such as clogging and permeability lowering due to in-situ precipitation of iron hydroxides may be insignificant. We also discuss on the mechanism and spatial extent of iron removal in aquifer.

Case Study on Stability Assessment of Pre-existing Fault at CO2 Geologic Storage (CO2 지중저장 시 단층 안정성 평가)

  • Kim, Hyunwoo;Cheon, Dae-Sung;Choi, Byung-Hee;Choi, Hun-Soo;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.13-30
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    • 2013
  • Increase of pore fluid pressure resulting from injection of $CO_2$ may reactivate pre-existing faults, and the induced seismic activities can raise the safety issues such as seal integrity, restoration of storage capacity, and, in the worst case, removal of previously injected $CO_2$. Thus, fault stability and potential for $CO_2$ leakage need to be assessed at the stage of site selection and planning of injection pressure, based on the results of large-scale site investigations and numerical modeling for various scenarios. In this report, studies on the assessment of fault stability during injection of $CO_2$ were reviewed. The seismic activities associated with an artificial injection of fluids or a release of naturally trapped high-pressure fluids were first examined, and then site investigation methods for the magnitude and orientation of in situ stresses, the distribution and change of pore fluid pressure, and the location of faults were generally summarized. Recent research cases on possibility estimation of fault reactivation, prediction of seismic magnitude, and modeling of $CO_2$ leakage through a reactivated fault were presented.

Numerical Modeling of Combustion Processes and Pollutant Formations in Direct-Injection Diesel Engines

  • Kim, Yong-Mo;Lee, Joon-Kyu;Ahn, Jae-Hyun;Kim, Seong-Ku
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.1009-1018
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    • 2002
  • The Representative Interactive Flamelet (RIF) concept has been applied to numerically simulate the combustion processes and pollutant formation in the direct injection diesel engine. Due to the ability for interactively describing the transient behaviors of local flame structures with CFD solver, the RIF concept has the capabilities to predict the auto-ignition and subsequent flame propagation in the diesel engine combustion chamber as well as to effectively account for the detailed mechanisms of soot formation, NOx formation including thermal NO path, prompt and nitrous 70x formation, and reburning process. Special emphasis is given to the turbulent combustion model which properly accounts for vaporization effects on the mixture fraction fluctuations and the pdf model. The results of numerical modeling using the RIF concept are compared with experimental data and with numerical results of the commonly applied procedure which the low-temperature and high-temperature oxidation processes are represented by the Shell ignition model and the eddy dissipation model, respectively. Numerical results indicate that the RIF approach including the vaporization effect on turbulent spray combustion process successfully predicts the ignition delay time and location as well as the pollutant formation.

Innovative Modeling of Explosive Shock Wave Assisted Drug Delivery (고에너지물질에 의한 약물 전달 시스템 연구)

  • Yoh, Jai-Ick;Kim, Ki-Hong;Lee, Kyung-Cheol;Lee, Hyun-Hee;Park, Kyoung-Jin
    • Journal of the Korean Society of Combustion
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    • v.11 no.4
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    • pp.9-13
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    • 2006
  • Recent advances in energetic materials modeling and high-resolution hydrocode simulation enable enhanced computational analysis of bio-medical treatments that utilize high-pressure shock waves. Of particular interest is in designing devices that use such technology in medical treatments. For example, the generated micro shock waves with peak pressure on orders of 10 GPa can be used for treatments such as kidney stone removal, transdermal micro-particle delivery, and cancer cell removal. In this work, we present a new computational methodology for applying the high explosive dynamics to bio-medical treatments by making use of high pressure shock physics and multi-material wave interactions. The preliminary calculations conducted by the in-house code, GIBBS2D, captures various features that are observed from the actual experiments under the similar test conditions. We expect to gain novel insights in applying explosive shock wave physics to the bio-medical science involving drug injection. Our forthcoming papers will illustrate the quantitative comparison of the modeled results against the experimental data.

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Innovative Modeling of Explosive Shock Wave Assisted Drug Delivery (고에너지물질에 의한 약물 전달 시스템 연구)

  • Yoh, Jai-Ick;Kim, Ki-Hong;Lee, Kyung-Cheol;Lee, Hyun-Hee;Park, Kyoung-Jin
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.213-217
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    • 2006
  • Recent advances in energetic materials modeling and high-resolution hydrocode simulation enable enhanced computational analysis of bio-medical treatments that utilize high-pressure shock waves. Of particular interest is in designing devices that use such technology in medical treatments. For example, the generated micro shock waves with peak pressure on orders of 10 GPa can be used for treatments such as kidney stone removal, trans-dermal micro-particle delivery. and cancer cell removal. In this work, we present a new computational methodology for applying the high explosive dynamics to bio-medical treatments by making use of high pressure shock physics and multi-material wave interactions. The preliminary calculations conducted by the in-house code, GIBBS2D, captures various features that are observed from the actual experiments under the similar test conditions. We expect to gain novel insights in applying explosive shock wave physics to the bio-medical science involving drug injection. Our forthcoming papers will illustrate the quantitative comparison of the modeled results against the experimental data.

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Fabrication and analysis of optical micro-pyramid array-patterns (광학 마이크로 피라미드 패턴의 제조 및 광특성 해석)

  • Lee, Je-Ryung;Jeon, Eun-Chae;Je, Tae-Jin;Woo, SangWon;Choi, Do-Sun;Yoo, Yeong-Eun;Kim, Hwi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.7-12
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    • 2014
  • A transparent poly methyl methacrylate (PMMA) optical micro-pyramid array-pattern is designed and fabricated using an injection modeling technique. The device's optical characteristics are tested and analyzed theoretically. In the optical pattern generated using the fabricated PMMA pattern, the components, due to not only refraction but also diffraction, are observed simultaneously. Wave optic modeling and analysis reveals that the energy ratio between the diffraction and refraction in the optical pattern are dependent on the critical dimension of the optical pattern such that the refraction and diffraction tend to be directly and inversely proportional to the pattern dimension, respectively.

Magnetic and Thermal Evaluation of a Magnetic Tunneling Junction Current Sensor Package

  • Rhod, Eduardo;Peter, Celso;Hasenkamp, Willyan;Grion, Agner
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.4
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    • pp.49-55
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    • 2016
  • Nowadays there are magnetic sensors in a wide variety of equipment such as computers, cars, airplanes, medical and industrial instruments. In many of these applications the magnetic sensors offer safe and non-invasive means of detection and are more reliable than other technologies. The electric current in a conductor generates a magnetic field detected by this type of sensor. This work aims to define a package dedicated to an electrical current sensor using a MTJ (Magnetic Tunnel Junction) as a sensing device. Four different proposals of packaging, three variations of the chip on board (CoB) package type and one variation of the thin small outline package (TSOP) were analyzed by COMSOL modeling software by simulating a brad range of current injection. The results obtained from the thermal and magnetic analysis has proven to be very important for package improvements, specially for heat dissipation performance.