• Title/Summary/Keyword: Injection Analysis

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Effect of Glass Fiber Orientation on Impact Fracture Properties: Coupled Injection Molding & Structural Analysis (Glass Fiber 배향성이 충격 파괴에 미치는 영향: 사출-구조 연성해석)

  • W. Kim
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.129-135
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    • 2023
  • The use of engineering plastic products in internal combustion engine and electric cars to improve stiffness and reduce weight is increasing significantly. Among various lightweight materials, engineering plastics have significant advantages such as cost reduction, improved productivity, and weight reduction. In particular, engineering plastics containing glass fibers are used to enhance stiffness. However, the stiffness of glass fibers can increase or decrease depending on their orientation. Before developing plastic products, optimal designs are determined through injection molding and structural analysis to enhance product reliability. However, reliable analysis of products with variable stiffnesses caused by anisotropy cannot be achieved via the conventional isotropic structural analysis, which does not consider anisotropy. Therefore, based on the previously reported study "the Effect of Impacted Fracture in Glass Fiber Orientation with Injection Molding & Structural Coupled Analysis," this study aims to investigate the structural analysis and degradation mechanisms of various polymers. In particular, this study elucidates the actual mechanism of plastic fracture by analyzing various fracture conditions and their corresponding simulations. Furthermore, the objective of this study is to apply the injection molding and structural coupled analysis mechanism to develop engineering plastic products containing glass fibers. In addition, the study aims to apply and improve the plastic fracture mechanism in actual products by exploring anisotropy and stiffness reduction owing to the unfilled polymer weld line.

A Study on the Injection Characteristics of Swirl Nozzle Injector in Common-rail System for High Pressure Fuel Injection (커먼 레일 시스템 고압 연료 분사용 스월 노즐 인젝터의 분사 특성에 관한 연구)

  • Sin, Yunsub;Lee, Geesoo;Kim, Hyunchul;Kwak, Sangshin;Shin, Suk Shin;Suh, Hyun Kyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.89-95
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    • 2013
  • In this work, the evaluation of swirl nozzle injector performance was conducted by investigating effective area ($A_{eff}$), injection mass ($m_{inj}$), injection rate ($Q_{inj}$), and injection delay ($t_{delay}$) under various test conditions. To achieve these, fuel injection analysis system which was composed of fuel supply system, injection system, and control system was installed. At the same time, the swirl nozzle that had 12 orifice hole with $120^{\circ}$ injection angle was used in this work. It was revealed that the difference of injection mass ($m_{inj}$) between base and swirl nozzle injector increased as the injection pressure ($P_{inj}$) and energizing duration ($t_{eng}$) decreased under the same test conditions. The maximum injection rate ($Q_{inj}$) of swirl nozzle injector was higher than base nozzle injector about 2~5%. The injection performance of swirl nozzle was better than base nozzle at low injection pressure ($P_{inj}$) and short energizing duration ($t_{eng}$) conditions.

A Study on CO2 injectivity with Nodal Analysis in Depleted Oil Reservoirs (고갈 유전 저류층에서 노달분석을 이용한 CO2 주입성 분석 연구)

  • Yu-Bin An;Jea-Yun Kim;Sun-il Kwon
    • Journal of the Korean Institute of Gas
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    • v.28 no.2
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    • pp.66-75
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    • 2024
  • This paper presents development of a CO2 injectivity analysis model using nodal analysis for the depleted oil reservoirs in Malaysia. Based on the final well report of an appraisal well, a basic model was established, and sensitivity analysis was performed on injection pressure, tubing size, reservoir pressure, reservoir permeability, and thickness. Utilizing the well testing report of A appraisal well, permeability of 10md was determined through production nodal analysis. Using the basic input data from the A appraisal well, an injection well model was set. Nodal analysis of the basic model, at the bottomhole pressure of 3000.74psia, estimated the CO2 injection rate to be 13.29MMscfd. As the results of sensitivity analysis, the injection pressure, reservoir thickness, and permeability tend to exhibit a roughly linear increase in injection rate when they were higher, while a decrease in reservoir pressure at injection also resulted in an approximate linear increase in injection rate. Analyzing the injection rate per inch of tubing size, the optimal tubing size of 2.548inch was determined. It is recommended that if the formation parting pressure is known, performing nodal analysis can predict the maximum reservoir pressure and injection pressure by comparing with bottomhole pressure.

Influence of Design Parameters of Grout Injection in Rock Mass using Numerical Analysis (암반 그라우팅 주입 설계변수가 주입성능에 미치는 영향의 수치해석적 평가)

  • Lee, Jong Won;Kim, Hyung Mok;Yazdani, Mahmoud;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.27 no.5
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    • pp.324-332
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    • 2017
  • In this paper, a numerical analysis of one-dimensional viscous fluid flow in a rock joint using UDEC code is performed to evaluate the effect of design parameters on injection performance. We consider injection pressure, fluid compressibility, time dependence of yield strength and viscosity of injected grout fluid, and mechanical deformation of joint as the design parameters, and penetration length and flow rate of injection are investigated as the injection performance. Numerical estimations of penetration length and flow rate were compared to analytical solution and were well comparable with each other. We showed that cumulative injection volume can be over-estimated by 1.2 times than the case that the time-dependent viscosity evolution is not considered. We also carried out a coupled fluid flow and mechanical deformation analysis and demonstrated that injection-induced joint opening may result in the increment of cumulative volume by 4.4 times of that from the flow only analysis in which joint aperture is kept constant.

Analysis of the Characteristics of the Change in the Moisture Rate of Landfill with Recirculation Water Injection (재순환수 주입에 따른 매립장 함수율 변화특성 분석)

  • Kim, Young-Kyu;Choi, Won-Young;Chun, Seung-Kyu
    • Journal of Soil and Groundwater Environment
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    • v.26 no.5
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    • pp.39-48
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    • 2021
  • Analysis of the change in water content and distribution was conducted according to the supply of recirculation water to a landfill. An excavation sample analysis showed that the recirculation water injection zone had water content 8.8% point higher than that of the non-injection zone, after 8 months of operation. And due to the influence of recirculation water supply by vertical wells in injection zones, the water content increases along with depth more clearly than non-injection zone. According to an electrical specific-resistivity survey after 13 months of operation, the water content got higher towards the bottom of the landfill. The water transmission coefficient is 8.72×10-4 cm/sec for injection zones and 3.36×10-5 cm/sec for the intermediate cover layer; analysis shows that the intermediate cover layer may affect the penetration velocity of water supplied by the horizontal injection tube. For the scientific design and operation of re-injection facilities, it was deemed necessary to follow-up research on the residence time and behavior of re-injection water considering the ratio of recirculation water supply in horizontal and vertical tubes, and pitcher coefficient of intermediate and waste layers.

A Study of Outsell Molding Technology for Thin-walled Plastic Part (박판 플라스틱 부품의 Outsert Molding 기술에 대한 연구)

  • Lee, S.H;Ko, Y.B.;Lee, J.W.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.177-182
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    • 2009
  • A work of thin-walled outsell injection molding technology for a plastic part of moldframe applicable in a display product was performed in the present study. The thin-walled plastic part is one of the core parts in the display product, which supports and protects a light guide plate and back light unit from external environmental conditions. It globally has the shape of rectangular and surrounds the light guide plate and back light unit for each class of inch, however, the cross section of the part is not clear to define the thickness. This causes the difficult problem of injection molding itself for the part. Moreover, a metal outsell part makes a difficult problem in injection molding over it. Because the mold temperature control of the parts are not uniform in thickness direction due to the metal part. A careful injection melding analysis and injection mold design from the analysis results have to be proceeded to obtain a production of precision moldframe. Therefore, optimization for injection molding process and analysis of warpage characteristics were studied. Consequently, it was possible from the presented virtual manufacturing process that the manufacturing of precision thin-walled outsell moldframe.

A Study on the Runner and Gate Consequence of Manufacture Double Shot Molding using CAE (CAE 를 이용한 이중사출 제품의 러너 및 게이트 영향에 대한 연구)

  • Kim, O.R.;Cha, B.S.;Lee, S.Y.;Kim, Y.G.;Woo, C.K.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.160-165
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    • 2009
  • A Study on Effects of the Runner and the Gate of double shot injection molded Parts using CAE Double shot injection molding can inject two different materials or two different colors in the same mold in a injection molding process. Double shot injection molded parts can be characterized that the base part maintains strength and specified part can inject soft-material. It can reduce the production cost by single automatic operations. In this paper, we designed double shot injection mold for automobile emote control To inject secondary part, this part is used as an insert after external appearance of product is injected. CAE analysis was progressed gate location and runner size as variables. The analysis result is reflected in mold design process. As a result, it could solve problems which are generated in the conventional mold. Additionally, cost can be downed by reducing runner weight. As well as it could omit painting process because the surface of finished product is improved through new mold.