• Title/Summary/Keyword: Initial Strain Method

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A Study on the Thermal Elasto-Plastic Analysis of Plated Structures (판구조물의 열탄소성 해석)

  • Kim, B.I.;Jang, C.D.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.1
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    • pp.68-76
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    • 1997
  • The welding-induced initial imperfections such as residual stresses and initial strains in plated structures of ships and offshore structures can be effectively evaluated by the thermal elasto-plastic analysis method proposed in this paper. In the analysis of heat conduction of plate structures, both the analytical method and the numerical method are used. For the thermal elasto-plastic analysis of plates, the finite element analysis is performed, based on the initial strain method. In the plastic domain during incremental process, the 2nd order terms of stress increments and yield stress increments were considered, so that time increment could be controlled for more stable solution. To measure temperature distribution and angular distortion of plates during welding, bead-on-plate experiment are perform with various heat input and plate thickness. Measured data show good agreement with the calculated results.

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Ring-Rolling Design of a Large-Scale Ti-6Al-4V alloy (대형 Ti-6Al-4V 합금의 Ring-Rolling 공정설계)

  • Yeom, J.T.;Jung, E.J.;Kim, J.H.;Lee, D.G.;Park, N.K.;Choi, S.S.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.373-376
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    • 2006
  • The ring rolling design for a large-scale Ti-6Al-4V alloy ring was performed with a calculation method and FEM simulation. The ring rolling design includes geometry design and optimization of process variables. The calculation method was to determine geometry design such as initial billet and blank size, and final rolled ring shape. A commercial FEM code, SHAPE was used to simulate the effect of process variables in ring rolling on the distribution of the internal state variables such as strain, strain rate and temperature. In order to predict the forming defects during ring rolling, the process-map approach based on Ziegler's instability criterion was used with FEM simulation. Finally, an optimum process design to obtain sound Ti-6Al-4V rings without forming defects was suggested through combined approach of Ziegler's instability map and FEM simulation results.

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Modification of the Sloan치s Substepping Scheme for the Numerical Stress Integration of Elasto-plastic Constitutive Models (탄소성 구성 모델의 수치 응력 적분을 위한 단계분할 절차에 관한 연구)

  • 김범상;정충기
    • Geotechnical Engineering
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    • v.14 no.4
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    • pp.129-140
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    • 1998
  • Elasto-plastic finite element analysis of geotechnical boundary value problems necessitate the stress integration for the known strain increments. For the elasto-plastic constitutive model, the stress integration is generally achieved by numerical schemes, because analytical integration is impossible for general strain path. In this case, the accuracy of numerical stress integration has an important role on the overall accuracy of nonlinear finite element solution. In this study, the Sloan's substepping method which is one of explicit integration methods has been adopted and iris applicability has been checked. The unstability and inaccuracy of ifs results initiated from initial stress level were revealed. So. a new modified numerical integration method which employs the basic concept of modified Euler scheme for error control is proposed and accuracy and stability of the solutions are confirmed by triaxial test simulation.

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Process Design for Large-Scale Ring-Rolling of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 대형 링 압연공정설계)

  • Yeom, J.T.;Kim, J.H.;Lee, D.G.;Park, N.K.;Choi, S.S.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.16 no.3 s.93
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    • pp.172-177
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    • 2007
  • The process design for large-scale ring rolling of Ti-6Al-4V alloy was performed by calculation method, processing map approach and FEM simulation. The ring rolling design includes geometry design and optimization of process variables. The calculation method was used to make geometry design such as initial billet and blank sizes, and final rolled ring shape. A commercial FEM code, SHAPE-RR was used to simulate the effect of process variables in ring rolling on the distribution of the internal state variables such as strain, strain rate and temperature. In order to predict the forming defects during ring rolling and the formation of over-heating above $\beta$-transus temperature due to deformation heating, the process-map approach based on Ziegler's instability criterion was used with FEM simulation. Finally, an optimum process design to obtain sound Ti-6Al-4V rings without forming defects was suggested through combined approach of Ziegler's instability map and FEM simulation results.

In-plane seismic performance of masonry wall retrofitted with prestressed steel-bar truss

  • Hwang, Seung-Hyeon;Kim, Sanghee;Yang, Keun-Hyeok
    • Earthquakes and Structures
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    • v.19 no.6
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    • pp.459-469
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    • 2020
  • An external prestressed steel-bar truss unit was developed as a new strengthening technology to enhance the seismic performance of an in-plane masonry wall structure while taking advantage of the benefits of a prestressed system. The presented method consists of six steel bars: two prestressed vertical bars to introduce a prestressing force on the masonry wall, two diagonal bars to resist shear deformation, and two horizontal bars to maintain the configuration. To evaluate the effects of this new technique, four full-scale specimens, including a control specimen, were tested under combined loadings that included constant-gravity axial loads and cyclic lateral loads. The experimental results were analyzed in terms of the shear strength, initial stiffness, dissipated energy, and strain history. The efficiency of the external prestressed steel-bar truss unit was validated. In particular, a retrofitted specimen with an axial load level of 0.024 exhibited a more stable post behavior and higher energy dissipation than a control specimen with an observed complete sliding failure. The four vertical bars of the adjacent retrofitting units created a virtual column, and their strain values did not change until they reached the peak shear strength. The shear capacity of the masonry wall structure with external prestressed steel-bar truss units could be predicted using the model suggested by Yang et al.

Development of Forming Technology for Clutch Gear Using Artificial Neural Network (신경망을 이용한 클러치 기어의 정밀성형공법 개발)

  • Kang, Jae-Young;Kim, Byung-Min;Kim, Yeong-Hwan;Kim, Dong-Hawn
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.827-833
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    • 2011
  • Precision forging of gears has a lot of advantages when compared to conventional gear shaping, because it allows the manufacture of gear parts without flash and consequently without the need for subsequent machining operations. In this study, the cold forging process is determined to manufacture the cold forged product for the precision clutch gear used of a commercial automobile, To do this, shape ratio of initial shape having influence the forgeability of forged product is analyzed. The optimal initial shape of clutch gear is designed using the results of DEFORM-3D and the artificial neural network (ANN). The initial shape through the detail analysis results, such as metal flow, distributions of strain can be obtained.

The Natural Frequency Maximization of Beam Structures by using Modal Strain Energy based Topology Optimization Technique (모드변형에너지를 기저로 하는 위상최적화기법을 사용한 보의 고유진동수 최대화)

  • Lee, Sang-Jin;Bae, Jung-Eun
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.4
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    • pp.89-96
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    • 2007
  • The fundamental frequency maximization of beam structures is carried out by using strain energy based topology optimization technique. It mainly uses the modal strain energy distributions induced by the mode shapes of the structures. The modal strain energy to be minimized is employed as the objective function and the initial volume of structures is adopted as the constraint function. The resizing algorithm devised from the optimality criteria method is used to update the hole size of the cell existing in each finite element. The beams with three different boundary conditions are used to investigate the optimum topologies against natural mode shapes. From numerical test, it is found to be that the optimum topologies of the beams produced by the adopted technique have hugh increases in some values of natural frequencies and especially the technique is very effective to maximize the fundamental frequency of the structures.

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Nonlinear spectral collocation analysis of imperfect functionally graded plates under end-shortening

  • Ghannadpour, S. Amir M.;Kiani, Payam
    • Structural Engineering and Mechanics
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    • v.66 no.5
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    • pp.557-568
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    • 2018
  • An investigation is made in the present work on the post-buckling and geometrically nonlinear behaviors of moderately thick perfect and imperfect rectangular plates made-up of functionally graded materials. Spectral collocation approach based on Legendre basis functions is developed to analyze the functionally graded plates while they are subjected to end-shortening strain. The material properties in this study are varied through the thickness according to the simple power law distribution. The fundamental equations for moderately thick rectangular plates are derived using first order shear deformation plate theory and taking into account both geometric nonlinearity and initial geometric imperfections. In the current study, the domain of interest is discretized with Legendre-Gauss-Lobatto nodes. The equilibrium equations will be obtained by discretizing the Von-Karman's equilibrium equations and also boundary conditions with finite Legendre basis functions that are substituted into the displacement fields. Due to effect of geometric nonlinearity, the final set of equilibrium equations is nonlinear and therefore the quadratic extrapolation technique is used to solve them. Since the number of equations in this approach will always be more than the number of unknown coefficients, the least squares technique will be used. Finally, the effects of boundary conditions, initial geometric imperfection and material properties are investigated and discussed to demonstrate the validity and capability of proposed method.

Elasto-plastic stability of circular cylindrical shells subjected to axial load, varying as a power function of time

  • Sofiyev, A.H.;Schnack, E.;Demir, F.
    • Structural Engineering and Mechanics
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    • v.24 no.5
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    • pp.621-639
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    • 2006
  • Stability of a cylindrical shell subject to a uniform axial compression, which is a power function of time, is examined within the framework of small strain elasto-plasticity. The material of the shell is incompressible and the effect of the elastic unloading is considered. Initially, employing the infinitesimal elastic-plastic deformation theory, the fundamental relations and Donnell type stability equations for a cylindrical shell have been obtained. Then, employing Galerkin's method, those equations have been reduced to a time dependent differential equation with variable coefficient. Finally, for two initial conditions applying a Ritz type variational method, the critical static and dynamic axial loads, the corresponding wave numbers and dynamic factor have been found. Using those results, the effects of the variations of loading parameters and the variations of power of time in the axial load expression as well as the variations of the radius to thickness ratio on the critical parameters of the shells for two initial conditions are also elucidated. Comparing results with those in the literature validates the present analysis.

Process Sequence Design in Cold Forged Part of Hub (허브 냉간단조품의 공정설계)

  • Go, Dae-Cheol;Kim, Byeong-Min;O, Se-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3387-3397
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    • 1996
  • The Hub is an auto mobile component used as aircon clutch. The important aspects in cold forging of the Hub with complex geometry are the design of an initial shape of the workpiece, the possibility of the forming by one-stage operation and the determination of number of performs, etc. Based on the systematic procedure of process sequence design, in this paper, the forming operation of cold forged part of the Hub is designed by the rigid-plastic finite element method. The two design criterion of geometrical filling without defect and an even distribution of effective strain in final product are investigated in controlling the initial shape of the workpiece and preform configuration. It is noted that one preforming operation is required in order to obtain final product of the Hub.