• Title/Summary/Keyword: Initial Crack

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A Study on the Crack Propagation Criterion of Orthotropic Material by the Static Photoelastic Experimental Hybrid Method (정적 광탄성 실험 하이브리드법에 의한 직교이방성체의 균열전파 기준에 관한 연구)

  • Shin, Dong-Chul;Hawong, Jai-Sug;Nam, Sung-Su;Kwon, O-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1799-1806
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    • 2004
  • The static photoelastic experiment was applied to orthotropic materials. And then the specimens used in photoelastic experiment were fractured under static load. The static photoelastic experimental hybrid method for orthotropic material was introduced and its validity had been assured. Crack propagation criterion used the stress components, which are considered the higher order terms, obtained from the static photoelastic experimental hybrid method was introduced and it was applied to the minimum strain energy density criterion, the maximum tangential stress criterion and mode mixity. Comparing the actual initial angle of crack propagation with the theoretical initial angle of crack propagation obtained from the above failure criterions, the validities of the above two criterions are assured and the optimal distance (${\gamma}$) from the crack-tip is 0.01mm in order to get the initial angle of crack propagation of orthotropic material(C.F.E.C.).

Characteristics of Fatigue Crack Propagation and Changes in Strain Induced Martensite α' of STS 304 Stainless Steel (LNG 304 스테인레스강의 피로균열전파특성과 변형유발 마르텐사이트 함량의 변화)

  • Kim, Song-Hee;Pak, Hyung-Rae;Lee, Hyun-Seung
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.341-348
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    • 2001
  • The effect of initial ${\alpha}^{\prime}$ in STS 304 Stainless Steel on fatigue resistance, and fatigue crack propagation behavior was studied with using C-T specimens. Higher ${\Delta}K_{th}$ was observed in the specimens with the content of 0% initial ${\alpha}^{\prime}$ than in the contents of 2% and 33% initial ${\alpha}^{\prime}$. The difference of da/dN at the same level of ${\Delta}K$ was distinctive in low and intermediate level of ${\Delta}K$ however became less different as the level of ${\Delta}K$ increased. It is because the formation of strain induced martensite occurred readily in lower ${\alpha}^{\prime}$ at the vicinity of the fatigue crack tip, which causes compressive residual stresses resulting in the enhancement of crack closure. In general fatigue cracks propagated transgranular mode and many segments of ridges were observed on the fracture surfaces. At the higher contents of initial ${\alpha}^{\prime}$ appeared the smaller size of ridge segments. Slips in austenite were blocked more frequently by the martensite colonies formed in austenite.

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Finite Element Simulation of Surface Pitting due to Contact Fatigue (접촉피로에 의한 표면피팅의 유한요소 시뮬레이션)

  • Rhee, Hwan-Woo;Kim, Sung-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.80-88
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    • 2010
  • A simple computational model for modeling of subsurface crack growth under cyclic contact loading is presented. In this model, it is assumed that the initial fatigue crack will initiate in the region of the maximum equivalent stress at certain depth under the contacting surface. The position and magnitude of the maximum equivalent stress are determined by using the equivalent contact model, which is based on the Hertzian contact conditions with frictional forces. The virtual crack extension method is used for simulation of the fatigue crack growth from the initial crack up to the formation of the surface pit due to contact fatigue. The relationships between the stress intensity factor and crack length are then determined for various combinations of equivalent contact radii and loadings.

Dynamic Slant Interface Crack Propagation Behavior under Initial Impact Loading (초기 혼합모드 동적 하중을 받는 경사계면균열의 동적 전파거동)

  • Lee, Eok-Seop;Park, Jae-Cheol;Yun, Hae-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.146-151
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    • 2001
  • The effects of slant interface in the hybrid specimen on the dynamic crack propagation behavior have been investigated using dynamic photoelasticity. The dynamic photoelasticity with the aid of Cranz-Shardin type high speed camera system is utilized to record the dynamic stress field around the dynamically propagating inclined interface crack tip in the three point bending specimens. The dynamic load is applied by a hammer dropped from 0.08m high without initial velocity. The dynamic crack propagation velocities and dynamic stresses field around the interface crack tips are investigated. Theoretical dynamic isochromatic fringe loops are compared with the experimental reults. It is interesting to note that the crack propagating velocity becomes comparable to the Rayleigh wave speed of the soft material of a specimen when slant angle decreases.

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Effect of Shot-peening on Fatigue Crack Growth (균열진전에 대한 쇼트피닝 효과)

  • SHIM DONG-SUK;LEE SEUNG-HO;LEE MYUNG-HO
    • Journal of Ocean Engineering and Technology
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    • v.18 no.6 s.61
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    • pp.91-95
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    • 2004
  • In this study, to investigate the effects of shot peening on crack growth behavior, crack growth tests are conducted on spring steels and shot peened cracks. The probabilistic crack growth equation, which can represemt the sigmoidal crack growth behavior as recently reported by Kim and Shim, is used to evaluate the experimental results. The results show that fatigue cracks grows slower in the shot peened specimen than in the unpeened and, due to the compressive residual stress occurring on the specimen surface. In the case of the shot peened specimen, the initial stress intensity factor range and the fracture toughness is higher than the non-peened specimen because the compressive residual stress affects crack growth and fracture of the specimen.

PWSCC Crack Growth Analysis Using Numerical Method in the Inner Surface Repair Weld of A Nozzle (노즐 이종금속용접부의 내면 보수용접부에서 수치해석법을 이용한 PWSCC 균열성장해석)

  • Kim, Sang-Chul;Kim, Mann-Won
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.64-71
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    • 2011
  • In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

Fatigue Life Estimation of Welded Joints considering Statistical Characteristics of Multiple Surface Cracks (복수 표면균열의 확률적 특성을 고려한 용접부 피로수명 평가)

  • Han, Jeong Woo;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1472-1479
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    • 2005
  • Multiple surface crack distributed randomly along a weld toe influences strongly on the fatigue crack propagation life of welded joint. It is investigated by using statistical approaches based on series of systematic experiments. From the statistical results, initial crack numbers and its locations follow the normal distribution, and the probability of initial crack depths and lengths can be described well by tile Weibull distribution. These characteristics are used to calculate the fatigue crack propagation life, in which the mechanisms of mutual interaction and coalescence of the multiple cracks are considered as well as the Mk-factors obtained from a parametric study on the crack depths and lengths. The automatic calculation is achieved by the NESUSS, where the parameters such as the number, location and size of the cracks are all treated as random variables. The random variables are dealt through the Monte-Carlo simulation with sampling random numbers of 2,000. The simulation results show that the multiple cracks lead to much shorter crack propagation life compared with those in single crack situation. The sum of the simulation and tile fatigue crack initiation life derived by the notch strain approach agrees well with the experiments.

The Effects of the Initial Crack Length and Fiber Orientation on the Interlaminar Delamination of the CFRP/GFRP Hybrid Laminate (초기 균열길이 및 섬유방향이 CFRP/GFRP 하이브리드 적층재의 층간 파괴에 미치는 영향)

  • Kwon, Oh-Heon;Kwon, Woo-Deok;Kang, Ji-Woong
    • Journal of the Korean Society of Safety
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    • v.28 no.1
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    • pp.12-17
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    • 2013
  • Considering the wind power system and the rotor blades which are composed of much technology, the wind power blade would be the most dangerous part because it revolves at high speed and weighs about dozens of tons, if the accident happens. Therefore, the light weight composite materials have been replacing as substitutional materials. The object of this study is to examine the delamination and damage for CFRP/GFRP hybrid composite that is used for strength improvement of a wind power blade. The influence of the initial crack length and fiber orientation for the interlaminar delamination was exposed for the blade safety. Plain woven CFRP instead of GFRP was inserted into the layer of the box spar for improving the strength and blade life. DCB(Double Cantilever Beam) specimen was used for evaluating fracture toughness and damage evaluation of interlaminar delamination. The material used in the experiment is a commercial material known as CF 3327 EPC in plain woven carbon prepreg(Hankuk Carbon Co.) and UD glass fiber prepreg(Hyundai Fiber Co.). From the results, crack growth rate is not so different according to the variation of the initial crack length. Mode I interlamainar fracture toughness of fiber direction $0^{\circ}$ is higher than that of $45^{\circ}$. Interlaminar fracture has an effect on fiber direction and K decreased with lower value according to increasing initial crack length. Also energy release rate fracture toughness was evaluated because CFRP/GFRP hybrid composite with a different thickness is under the mixed mode loading condition. The interlaminar fracture was almost governed by mode I fracture even though the mixed mode.

Initial Behaviors and Dynamic Properties of Concrete added with Fluorine-Silicate Hybrid Type Crack Controlling Agent (불소-실리카 복합형 균열저감제(FS)가 첨가된 콘크리트의 초기거동 및 역학적 특성)

  • Lee Man Ik;Park Jong Hwa;Nam Jae Hyun;Kim Do Su;Khil Bae Su;Kim Jae On
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.683-686
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    • 2005
  • This paper is related to investigate adding effect of fluorine-silicate hybrid type crack controlling agent(FS) on initial behavior, dynamic properties, adibatic hydration temp, and plastic crack behavior of concrete(Specification : 25-30-18). It is appeared that adding of FS contributed to strength elevation, lowering of hydration temperature as well as plastic crack reduction without disturbance of initial behaviors of concrete such as slump, air content and setting.

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Evaluation of Leak Probability in Pipes using P-PIE Program (P-PIE 프로그램을 이용한 배관에서의 누설확률 평가)

  • Park, Jai Hak;Shin, Chang Hyun
    • Journal of the Korean Society of Safety
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    • v.32 no.6
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    • pp.1-8
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    • 2017
  • P-PIE is a program developed to estimate failure probability of pipes and pressure vessels considering fatigue and stress corrosion crack growth. Using the program, crack growth simulation was performed with an initially existing crack in order to examine the effects of initial crack depth distribution on the leak probability of pipes. In the simulation stress corrosion crack growth was considered and several crack depth distribution models were used. From the results it was found that the initial crack depth distribution gives great effect on the leak probability of pipes. The log-normal distribution proposed by Khaleel and Simonen gives lower leak probability compared other exponential distribution models. The effects of the number and the quality of pre-service and in-service inspections on the leak probability were also examined and it was recognized that the number and the quality of pre-service and in-service inspections are also give great effect on the leak probability. In order to reduce the leak probability of pipes in plants it is very important to improve the quality of inspections. When in-service inspection is performed every 10 years and the quality of inspection is above the very good level, the leak probability shows nearly constant value after the first inspection for an initially existing crack.