• Title/Summary/Keyword: Infrared(IR) Lamp

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A Study on the Development of Noncontact Soldering Device of PV Cells Using Infrared Lamp (적외선 램프를 이용한 비접촉식 태양전지셀 솔더링 장치 개발에 관한 연구)

  • Lho, Tae-Jung;Kim, Seon-Jin;Park, Min-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.45-50
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    • 2013
  • The reflector of infrared lamp is designed to the optimal circular shape through the analyses of lumination distributions with a triangular, rectangular and circular configurations of infrared lamps respectively by using Photopia. PLC is used to compare and amplify the difference between soldering temperature profile and feedback value. It is fed to IR lamp controller which adjusts the soldering temperature of PV cell. The soldering temperature measured using an infrared temperature sensor is then fed back to the PLC. The closed control loop of soldering temperature on a PV cell is implemented. The noncontact soldering device of PV cells using infrared lamp which is easily operated by HMI operation panel and controlled robustly by PLC and IR lamp controller is developed.

Determination of an Test Condition for IR Thermography to Inspect a Wall-Thinning Defect in Nuclear Piping Components (원전 배관 감육 결함 검사를 위한 IR 열화상시험 조건 결정)

  • Kim, Jin-Weon;Yun, Won-Kyung;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.12-19
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    • 2012
  • This study conducted infrared (IR) thermography tests using pipe and plate specimens with artificial wall-thinning defects to find an optimal condition for IR thermography test on the wall-thinned nuclear piping components. In the experiment halogen lamp was used to heat the specimens. The distance between the specimen and the lamp and the intensity of halogen lamp were regarded as experimental parameter. When the distance was set to 1~2 m and the lamp intensity was above 60 % of full power, a single scanning of IR thermography detected all artificial wall-thinning defects, whose minimum dimension was $2{\Theta}=90^{\circ}$, d/t=0.5, and $L/D_o=0.25$, within the pipe of 500 mm in length. Regardless of the distance between the specimen and the lamp, the image of wall-thinning defect in IR thermography became distinctive as the intensity of halogen lamp increased. The detectability of IR thermography was similar for both plate and pipe specimens, but the optimal test condition for IR thermography depended on the type of specimen.

Non-dispersive infrared carbon dioxide sensor with an externally exposed optical cavity (광 도파관이 외부로 노출된 구조를 가지는 비분산적외선 이산화탄소 센서)

  • Jung, Dong Geon;Lee, Junyeop;Do, Nam Gon;Jung, Daewoong
    • Journal of Sensor Science and Technology
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    • v.30 no.6
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    • pp.456-460
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    • 2021
  • In this study, a Non-Dispersive Infrared (NDIR) Carbon Dioxide (CO2) sensor with an externally exposed optical cavity is proposed for improving sensitivity. NDIR CO2 sensors with high performance must use a lamp-type infrared (IR) source with a strong IR intensity. However, a lamp-type IR source generates high thermal energy that induces thermal noise, interfering with the accuracy of the CO2 concentration measure. To solve this problem, the optical cavity of the NDIR CO2 sensor is exposed to quickly dissipate heat. As a result, the proposed NDIR CO2 sensor has a shorter warm-up time and a higher sensitivity compared to the conventional NDIR CO2 sensor.

A Background Subtraction Algorithm for Fence Monitoring Surveillance Systems (담장 감시 시스템을 위한 배경 제거 알고리즘)

  • Lee, Bok Ju;Chu, Yeon Ho;Choi, Young Kyu
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.3
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    • pp.37-43
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    • 2015
  • In this paper, a new background subtraction algorithm for video based fence monitoring surveillance systems is proposed. We adopt the sampling based background subtraction technique and focus on the two main issues: handling highly dynamic environment and handling the flickering nature of pulse based IR (infrared) lamp. Natural scenes from fence monitoring system are usually composed of several dynamic entities such as swaying trees, moving water, waves and rain. To deal with such dynamic backgrounds, we utilize the confidence factor for each background value of the input image. For the flickering IR lamp, the original sampling based technique is extended to handle double background models. Experimental results revealed that our method works well in real fence monitoring surveillance systems.

OES based PECVD Process Monitoring Accuracy Improvement by IR Background Signal Subtraction from Emission Signal (적외선 배경신호 처리를 통한 OES 기반 PECVD공정 모니터링 정확도 개선)

  • Lee, Jin Young;Seo, Seok Jun;Kim, Dae-Woong;Hur, Min;Lee, Jae-Ok;Kang, Woo Seok
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.1
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    • pp.5-9
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    • 2019
  • Optical emission spectroscopy is used to identify chemical species and monitor the changes of process results during the plasma process. However, plasma process monitoring or fault detection by using emission signal variation monitoring is vulnerable to background signal fluctuations. IR heaters are used in semiconductor manufacturing chambers where high temperature uniformity and fast response are required. During the process, the IR lamp output fluctuates to maintain a stable process temperature. This IR signal fluctuation reacts as a background signal fluctuation to the spectrometer. In this research, we evaluate the effect of infrared background signal fluctuation on plasma process monitoring and improve the plasma process monitoring accuracy by using simple infrared background signal subtraction method. The effect of infrared background signal fluctuation on plasma process monitoring was evaluated on $SiO_2$ PECVD process. Comparing the $SiO_2$ film thickness and the measured emission line intensity from the by-product molecules, the effect of infrared background signal on plasma process monitoring and the necessity of background signal subtraction method were confirmed.

A Study on the Infrared Local Heat Treatment of Curved Line for Aluminum Alloy Sheet (알루미늄 판재의 성형성 향상을 위한 적외선 국부 열처리법의 곡선형태 적용에 관한 연구)

  • Lee, E.H.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.27 no.2
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    • pp.87-92
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    • 2018
  • Auto industries have tried to employ lightweight alloys to improve the fuel efficiency of manufactured vehicles, as the environmental concern becomes an important issue. Even though the aluminum alloy is one of the most appropriate lightweight alloys for auto parts, the low formability of an aluminum alloy has been an obstacle to its application. In order to resolve the low formability problem, a recent study (Lee et al., 2017 [1]) showed that the infrared (IR) local heat treatment can improve the formability with a reduction of heating energy. However, the aforementioned study was limited to only a linear line heating. Since many of the available auto parts as applicable to vehicle manufacturing have a curved line shape, the heating experiments for a curved line should be studied. The possibility of building IR lamps having complex shapes is an advantage of the IR lamp, since it can control the heating shape. This work conducted the IR local heat treatment for the curved line. The experimental results show that the IR local heat treatment can improve the formability of the aluminum alloy for curved line. Additionally, it is shown that the IR local heat treatment also reduces the heating energy when it is compared with the furnace heating which heats a blank as a whole. A numerical simulation with a stress-based forming limit diagram also supports the experimental results.

Combination of Infrared Light Source and Barrier Filter for Suction Bruise Photography (음압에 의해 생성된 멍 촬영을 위한 적외선 광원과 필터 조합에 관한 연구)

  • Kim, Ju-Eun;Kim, Ji-Yeon;Jeon, So-Young;Kim, Eun-A;Yu, Je-Seol
    • The Journal of the Korea Contents Association
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    • v.16 no.11
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    • pp.693-698
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    • 2016
  • Bruise caused by damages through physical compression and suction is one of evidences that can prove abuse or assault. It is essential for taking photography to prove a crime. Some studies about the Infrared (IR) light source have limitations that only one IR light source and one barrier filter were used. To find the best combination of filters and IR light sources, we produced suction bruise artificially and used three IR light sources and five barrier filters. Consequently, we found that the best combination is using a tungsten lamp and Kodak Wratten #18A barrier filter.

A Study on the Development of a pub level Silica Measuring Technology by the Split-beam Type System (스플리트빔 형태의 고정도 단위 실리카 측정기술 개발에 관한 연구)

  • 정경열;류길수
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.3
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    • pp.382-388
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    • 2002
  • Dissolved silica is one of fatal components at a boiler facility Therefore, a dissolved silica measurement system should be equipped for managing efficiently the boiler facility. Most of silica measurement systems are composed of a sensor module of single-beam type structure, and silica density is measured with a infrared spectrometry using the Lambert-beer method. However, such a system occurs measuring error of large range and inconsistency of a light source, because of measuring a standard sample and a measuring sample alternatively. This paper introduces a method that the sensor module has a split-beam type structure and a tungsten lamp. The proposed system can measure silica density quickly and precisely more than those composing of a single-beam type structure, because of measuring and comparing with two samples at a same time. And examination results are shown to compare efficiencies of the system and existing commercial products, and for an ammonia influence.

Fabrication of a polymerase chain reaction micro-reactor using infrared heating

  • Im, Ki-Sik;Eun, Duk-Soo;Kong, Seong-Ho;Shin, Jang-Kyoo;Lee, Jong-Hyun
    • Journal of Sensor Science and Technology
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    • v.14 no.5
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    • pp.337-342
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    • 2005
  • A silicon-based micro-reactor to amplify small amount of deoxyribonucleic acid (DNA) has been fabricated using micro-electro-mechanical systems (MEMS) technology. Polymerase chain reaction (PCR) of DNA requires a precise and rapid temperature control. A Pt sensor is integrated directly in the chamber for real-time temperature measurement and an infrared lamp is used as external heating source for non-contact and rapid heating. In addition to the real-time temperature sensing, PCR needs a rapid thermocycling for effective PCR. For a fast thermal response, the thermal mass of the reactor chamber is minimized by removal of bulk silicon volume around the reactor using double-side KOH etching. The transparent optical property of silicon in the infrared wavelength range provides an efficient absorption of thermal energy into the reacting sample without being absorbed by silicon reactor chamber. It is confirmed that the fabricated micro-reactor could be heated up in less than 30 sec to the denaturation temperature by the external infrared lamp and cooled down in 30 sec to the annealing temperature by passive cooling.