• 한국자동차공학회논문집
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• 제23권6호
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• pp.583-590
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• 2015

Automobile crash optimization is nonlinear dynamic response structural optimization that uses highly nonlinear crash analysis in the time domain. The equivalent static loads (ESLs) method has been proposed to solve such problems. The ESLs are the static load sets generating the same displacement field as that of nonlinear dynamic analysis. Linear static response structural optimization is employed with the ESLs as multiple loading conditions. Nonlinear dynamic analysis and linear static structural optimization are repeated until the convergence criteria are satisfied. Nonlinear dynamic crash analysis for frontal analysis may not have boundary conditions, but boundary conditions are required in linear static response optimization. This study proposes a method to use the inertia relief method to overcome the mismatch. An optimization problem is formulated for the design of an automobile frontal structure and solved by the proposed method.

• 한국자동차공학회논문집
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• 제17권1호
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• pp.190-196
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• 2009

This study proposes a structural design method for the upper control arm installed at the rear side of a SUV. The weight of control arm can be reduced by applying the design and material technologies. In this research, the former includes optimization technology, and the latter the technologies for selecting aluminum as a steel-substitute material. Strength assessment is the most important design criterion in the structural design of a control arm. At the proto design stage of a new control arm, FE (finite element) analysis is often utilized to predict its strength. This study considers the static strength in the optimization process. The inertia relief method for FE analysis is utilized to simulate the static loading conditions. According to the classification of structural optimization, the structural design of a control arm is included in the category of shape optimization. In this study, the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint. Optimum designs are obtained by ANSYS WORKBENCH and the in-house program, EXCEL-kriging program. The optimum results determined from the in-house program are compared with those of ANSYS WORKBENCH.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.844-848
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• 2004

We evaluate the durability of vehicle chassis component under dynamic loadings. Since the fatigue analysis of vehicle component is based on the dynamic load history it must be done by dynamic analysis. But in case the vehicle component has natural frequencies much larger than reversing frequencies of load history, we can get small analysis errors by applying quasi-static analysis. So it is inefficient that we apply to the dynamic analysis for all the vehicle components. In this research, we discuss the quasi-static analysis method which is appropriate for the fatigue analysis. And in case we can only perform the fatigue analysis based on dynamic analysis, we introduce more efficient method in the analysis time and hard disk storage.

• 한국자동차공학회논문집
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• 제6권6호
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• pp.107-112
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• 1998

A great deal of time and effort are required to evaluate the safety and durability of a vehicle structure in the vehicle development stage. It is difficult to find the reasons for cracks which occur in the body and frame of a vehicle during tests. Recently computer aided engineering techniques have been utilized to solve the problems of safety and durability of vehicles. In this study, a dynamic stress analysis is performed on the frame of the vehicle by rigid and flexible multibody dynamics techniques. The result of the analysis is compared to that of the actual test. The full vehicle dynamic models for the rigid and flexible bodies are developed by DADS package. The modal coordinate system is used to save time for the dynamic stress analysis. The flexible multibody dynamic models have 12 normal modes considering the flexibility of the frame. Dynamic stresses arc calculated by relating the stress influence coefficients and the applied forces.

• 한국자동차공학회논문집
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• 제24권3호
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• pp.273-278
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• 2016

This study makes a relative comparison of the results of tensile test and quasi-static analysis using AGL(Adjuster Guide Loop) model that plays a role in adjusting the height of shoulder belt, of the components of the vehicle seatbelt system and attempts to propose a method of reducing the error rate of the quasi-static analysis technique effectively. This study selects two major factors affecting the result of an analysis, draws the result of analysis through the method of experimental design, one of the statistical techniques and understands the contribution rate of the major factors affecting the result of the analysis through ANOVA(Analysis of Variance).

• 대한기계학회논문집A
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• 제33권11호
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• pp.1225-1232
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• 2009

This study suggests a structural design process for the upper control arm installed at a vehicle. Static strength and durability are the most important responses in the structural design of a control arm. This study considers the static strength in the optimization process. The inertia relief method for FE analysis is utilized to simulate the static loading conditions. According to the classification of structural optimization, the structural design of a control arm is included in the category of shape optimization. In this study, the metamodel technique using the kriging method is adopted to obtain the minimum weight satisfying the strength constraint. Then, the final design is suggested by considering the durability criteria. The durability assessment is obtained by the index of fatigue durability called the SWT (Smith-Watson-Topper) index. The final optimum shape has been proposed by trial and error method.

• 한국공작기계학회논문집
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• 제13권2호
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• pp.75-80
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• 2004

Vehicle structures are composed of many substructure connected to one another by various types of mechanical joints. In vehicle engineering it is important to study these connected structures under various dynamic forces for the evaluations of fatigue life and stress concentration exactly. It is difficult to obtain the accurate load history of specified positions because of the errors such as modeling, measurement and etc. In the beginning of design exact load data are actually necessary for the fatigue strength and life analysis to minimize the cost and time of designing. In this paper, the procedure of practical dynamic force determination is developed by the combination of the principal stresses of F. E. Analysis and experiment. Least square pseudo inverse matrix is adopted to obtain in inverse matrix of analyzed stresses matrix. The error minimization method utilizes the inaccurate measured error and the shifting error that the whole data is stiffed over real data. The least square criterion is adopted to avoid these non. Finally, to verify the proposed procedure, a bus is analyzed. This measurement and prediction technology can be extended to the structural modification of any geometric shape in complex structure.

• 한국공작기계학회논문집
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• 제10권5호
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• pp.118-123
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• 2001

Most structures of automobile are composed of many substructures connected to one another by various types of mechanical joints. In automotive engineering, it is important to study these connected structures under various dynamic farces for the evaluations of fatigue life and stress concentration exactly. It is rarely obtained the accurate load history of specified positions because of the errors such as modeling, measurement, and etc. In the beginning of design, exact load data are actually necessary for the fatigue strength and life analysis to minimize the cost and time of designing. In this paper, the procedure of practical dynamic load determination is developed by the combination of the principal stresses of F.E. analysis and experiment. Inverse problem and least square pseudo inverse matrix are adopted to obtain an inverse matrix of analyzed stresses matrix. Pseudo-Practical dynamic load was calculated for Lab. Test of sub-structure. GUI program(PLODAS) was developed for whole of above procedure. This proposed method could be extended to any geometric shape of structure.

• 대한기계학회논문집A
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• 제41권11호
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• pp.1131-1137
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• 2017

최근 자동차 분야에서의 $CO_2$ 배출 및 연비에 대한 규제가 강화되고 있다. 이에 따라 여러 기업들은 차체 및 차량부품에 복합재료를 적용하여 경량화를 이루고 연비향상을 통해 규제를 만족하고자 한다. 특히 현가파트 중 강한 하중을 받는 로어 컨트롤 아암의 경우, 운전조건을 만족하기 위해 대부분 두껍고 무겁게 설계된다. 따라서, 로어 컨트롤 아암의 경량화 및 그에 따른 내구성평가가 필수적으로 요구된다. 본 연구에서는 먼저 유한요소해석을 통해 하중조건에 따른 강도 및 강성 해석 값이 경계조건을 만족하는지 확인하기 위하여 구조해석을 수행하였다. 해석 과정에는 주응력 값을 기준으로 평가하고 관성 제거기법을 적용하였다. 또한, 이를 바탕으로 응력-수명법을 이용하여 내구성평가를 실시하였다.

• 한국해양환경ㆍ에너지학회지
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• 제19권3호
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• pp.194-202
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• 2016

본 연구에서는 10 MW급 부유식 파력-풍력 복합발전 시스템의 플랫폼 초기 개념설계를 위해 유한요소해석 기반 위상 최적화를 검토하였다. 실제 파력-풍력 복합발전 시스템 플랫폼의 위상최적화를 수행하기 전에 단순화된 구조설계 문제를 이용하여 효율적인 위상최적화 이론을 확인하고자 밀도법과 균질화설계법의 두 가지 위상최적화 이론을 적용하였다. 단순화된 설계 문제의 결과로부터 균질화설계법 이론을 파력-풍력 복합발전 시스템의 플랫폼 위상최적화에 적용하였다. 파력-풍력 복합발전 시스템의 플랫폼 개념설계를 위해서 유한요소해석 모델을 생성하고 설치해역의 해양환경하중을 고려하여 구조해석을 수행하였다. 설계파 및 조류와 같은 해양환경하중으로부터 기인하는 플랫폼 상의 압력과 계류삭의 인장력을 산출하기 위하여 동수력학 해석을 수행하였다. 구조해석을 위한 하중조건은 부유체 동수력학 해석으로부터의 결과와 파력-풍력 복합발전 시스템 중량을 고려하였고, 경계조건은 관성제거법을 사용하여 구현하였다. 밀도법 기반 파력-풍력 복합발전 시스템 플랫폼의 위상최적화 결과로부터 개념설계 단계에서 주요 구조부재의 배치방안을 제시하였다. 본 연구결과로부터 위상최적화는 부유식 파력-풍력 복합발전 시스템과 같은 새로운 형식의 해양구조물 개발에 있어서 주요 구조부재 배치의 개념설계에 대해 유용한 설계도구임을 확인하였다.