• 제목/요약/키워드: Industry furnace

검색결과 222건 처리시간 0.039초

A study on the Combustion Control System and Thermal Efficiency (연소제어시스템과 열효율 향상 방안에 관한 연구)

  • Zhang, Yong-Nam;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • 제5권6호
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    • pp.645-650
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    • 2010
  • In this research, the problem of combustion and its system in Hyundai Heavy Industries and Sachuan Unison will be analyzed in order to provide some methods of thermal efficiency improvement and help to make a positive influence on fuel savings and their productivity. In forging industries, in order to improve the material properties of the industrial heating elements which are being used, depending on different operation conditions of system equipment and combustion systems, fuel consumption and material properties can get a profound influence. Thus, analyzing about combustion system characteristics of 100 tons heating furnace and heat treatment furnace which are in operation in Hyundai Heavy Industry will be done. In usual, air-fuel ratio is proper for capacity of burner installed in each heating device, otherwise burner gets an automatic turn down ratio. It has a profound influence on heating performance and precision of temperature because it is the fixed characteristics of every industrial furnace. Even if there are some methods to improve the heating performance of a furnace installed with a large capacity burner, it is very difficult to obtain the precision of temperature in maintenance interval. Based on this, performance of burner can be drove to best by improving combustion system. Proper Combustion characteristic for each heating interval was analyzed in heating furnace in Hyundai Heavy Industry. A project plan for improving fuel savings and increasing precision of temperature was presented in this research.

A Study on Validation of the Shielding Effectiveness Measurement Method of the Concrete Containing Electric Arc Furnace Oxidizing Slag (전기로산화슬래그를 활용한 콘크리트의 차폐효과 측정 방법의 유효성 검증 연구)

  • Jang, Hong-Je;Lee, Han-Hee;Choi, Hyo-Sik;Song, Tae-Seung;Cho, Won-Seo
    • Journal of the Korean Recycled Construction Resources Institute
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    • 제9권4호
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    • pp.478-482
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    • 2021
  • In this paper, methods for manufacturing shielding concrete by recycling steelmaking slag discarded as industrial waste and measuring the shielding effectiveness of the shielding concrete were studied. By comparing the result of shielding effectiveness measurement of this concrete block with shielding effectiveness measurement of the structure constructed with this concrete, the measurement system for measuring shielding effectiveness of the concrete block was verified. The size of the concrete stru ctu re is 2.9 × 2.9 × 3.4m and the concrete block is 0.3 × 0.3 × 0.2m. The frequ ency band u sed for mesu rement is 600MHz - 2GHz, the types of concrete u sed to measu re the shielding effectiveness are general concrete and concrete containing electric arc furnace oxidizing slag. In the case of the concrete structure, reinforcing rebars are installed at intervals of 15cm for stru ctu ral safety, as the frequ ency increase, the electromagnetic wave properties of rebars gradu ally decreased, there was a slight difference in the measurement results. In conclusion, the measurement result of shielding effectiveness of the concrete block is similar to the result of the concrete structure. It is thought that it can be sufficiently utilized for electromagnetic wave engineering design, and the concrete shielding effectiveness measurement system using standard specimens was verified.

Investigation of Firing Conditions for Optimizing Aluminum-Doped p+-layer of Crystalline Silicon Solar Cells

  • Lee, Sang Hee;Lee, Doo Won;Shin, Eun Gu;Lee, Soo Hong
    • Current Photovoltaic Research
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    • 제4권1호
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    • pp.12-15
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    • 2016
  • Screen printing technique followed by firing has commonly been used as metallization for both laboratory and industrial based solar cells. In the solar cell industry, the firing process is usually conducted in a belt furnace and needs to be optimized for fabricating high efficiency solar cells. The printed-Al layer on the silicon is rapidly heated at over $800^{\circ}C$ which forms a layer of back surface field (BSF) between Si-Al interfaces. The BSF layer forms $p-p^+$ structure on the rear side of cells and lower rear surface recombination velocity (SRV). To have low SRV, deep $p^+$ layer and uniform junction formation are required. In this experiment, firing process was carried out by using conventional tube furnace with $N_2$ gas atmosphere to optimize $V_{oc}$ of laboratory cells. To measure the thickness of BSF layer, selective etching was conducted by using a solution composed of hydrogen fluoride, nitric acid and acetic acid. The $V_{oc}$ and pseudo efficiency were measured by Suns-$V_{oc}$ to compare cell properties with varied firing condition.

Analysis of Possibilities of Rapid Appraisal of Blast Furnace Slag Cement Fineness Quality Using the Hydrometer Method (Hydrometer법을 이용한 고로슬래그 시멘트의 분말도 신속 품질 평가 가능성 분석)

  • Lee, Jae-Jin;Kim, Min-Sang;Moon, Byeong-Yong;Han, In-Deok;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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    • pp.169-170
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    • 2017
  • Recently in the construction industry there has been an increasing use of increasing replacement of cement with blast furnace slag cement(BS), an industrial by-product, to reduce environment load and production costs, and other increasing uses of BS cement. However in the case of BS being delivered in RMC factories, only score reports submitted when the are delivered are relied upon and ways to test the quality of fineness is inadequate. Therefore this study gave many changes to various cements and BS fineness to test the variations of BS as a cement, then used the correlation between this and the density value in the Hydrometer method to test the possibility for rapid appraisal of quality fineness of BS cement. Results showed that if the one fifth graph of the density and fineness correlation were to be used, a rapid appraisal of BS cement fineness quality would be possible.

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Recovery of High Purity Calcium Nitrate from Blast Furnace Slag (고로수재슬래그로부터 고순도 질산칼슘 회수에 관한 연구)

  • Yoo Jeong Kun;Lee Man Seung;Kim Kyung Soo;Choi Seung Hoon
    • Resources Recycling
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    • 제13권2호
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    • pp.33-38
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    • 2004
  • Concepts and experimental results for the unique utilization process which we could obtain the high purity calcium nitrate from blast furnace slag in the steel industry are described. Firstly we reacted the blast slag with nitric acid and separatively removed the insoluble silica by filtration. We adjust the pH of filtrate to 6∼8 with calcined lime, and then precipiated out the metal components like Fe, Al, Mg in the forms of hydroxides. Consequently concentration of the mother liquor and crystallization processes make us obtain the high purity (>98 wt%) calcium nitrate tetrahydrates, which is expected the valuable fertilizers.

Development of AI oxygen temperature measurement technology using hyperspectral optical visualization technology (초분광 광학가시화 기술을 활용한 인공지능 산소온도 측정기술 개발)

  • Jeong Hun Lee;Bo Ra Kim;Seung Hun Lee;Joon Sik Kim;Min Yoon;Gyeong Rae Cho
    • Journal of the Korean Society of Visualization
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    • 제21권1호
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    • pp.103-109
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    • 2023
  • This research developed a measurement technique that can measure the oxygen temperature inside a high temperature furnace. Instead of measuring only changes in frequency components within a small range used in the existing variable laser absorption spectroscopy, laser spectroscopy technology was used to spread out wavelength of the light source passing through the gas Based on a total of 20,000 image data, research was conducted to predict the temperature of a high-temperature furnace using CNN with black and white images in the form of spectral bands by temperature of 25 to 800 degrees. The optimal model was found through Hyper parameter optimization, R2 score is 0.89, and the accuracy of the test data is 88.73%. Based on this research, it is expected that concentration measurement and air-fuel ratio control technology can be applied.

Properties of Compressive Strength after Accelerated Carbonation of Non-Sintered Cement Mortar Using Blast Furnace Slag and Fly Ash (고로슬래그 미분말과 플라이애시를 사용한 비소성 시멘트 모르타르의 촉진 탄산화에 따른 압축 강도 특성)

  • Ryu, Ji-Su;Na, Hyeong-Won;Hyung, Won-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2023년도 봄 학술논문 발표대회
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    • pp.297-298
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    • 2023
  • In the concrete industry, efforts are being made to reduce CO2 emissions, and technologies that collect, store, and utilize CO2 have recently been studied. This study analyzed the change in compressive strength after the accelerated carbonation test of Non-Sintered Cement(NSC) mortar. Type C Fly Ash and Type F Fly Ash were mixed in a 1:1 ratio and then mixed with Blast Furnace Slag fine powder to produce NSC. The mortar produced was cured underwater until the target age. In addition, an accelerated carbonation test was conducted under the condition of a concentration of 5 (±1.0%) of CO2 gas for 14 days. The mortar compressive strength was measured before and after 14 days of accelerated carbonation test based on the 7th and 28th days of age. As a result of the experiment, the compressive strength was improved in all binder. In general, the compressive strength of NSC mortar subjected to the accelerated carbonation test was similar to that of Ordinary Portland Cement(OPC) mortar not subjected to the accelerated carbonation test.

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An Experimental Study on Strength Properties of Concrete Using Blast-Furnace Slag Subjected to Freezing at Early Age (초기재령에서 동결을 받은 고로슬래그 콘크리트의 강도발현특성에 관한 실험적 연구)

  • Choi, Sung-Woo;Ban, Seong-Soo;Ryu, Deuk-Hyun;Choi, Bong-Joo
    • Journal of the Korea Concrete Institute
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    • 제15권1호
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    • pp.43-51
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    • 2003
  • Recently, to consider financial and constructive aspect usage of Admixture such as Blast-Furnace Slag and Fly-Ash, are increased. Also the use of cold-weather-concrete is increased. Blast-Furnace Slag, a by-product of steel industry, have many advantage to reduce the heat of hydration, increase in ultimate strength and etc. But it also reduces early-age strength, so it is prevented from using of Blast-Furnace Slag at cold-weather-concrete. In this study, for the purpose of increasing usage of Blast-Furnace Slag at cold-weather-concrete, it is investigated the strength properties of concrete subjected to frost damage for the cause of early age curing. The factors of this experience to give early frost damaged were Freezing temperature(-1, -10, $-15^{\circ}C$), Early curing age(0, 12, 24, 48hour), Freezing times(0, 12, 24, 48hour). According to this study, if early curing is carried out before haying frost damage, the strength of concrete used admixture, subjected to frost damage, is recovered. And that properties are considered, the effect of using admixture like blast-furnace-slag, is very high

The Effect of Microwave Heating on the Mineralogical Phase Transformation of Pyrite and Fe Leaching (마이크로웨이브 가열이 황철석의 상변환과 Fe 용출에 미치는 효과)

  • You, Don-Sang;Park, Cheon-Young
    • Journal of the Mineralogical Society of Korea
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    • 제28권3호
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    • pp.233-244
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    • 2015
  • In order to study the phase transformation of pyrite and to determine the maximum Fe leaching factors, pyrite samples were an electric furnace and microwave oven and then ammonia leaching was carried out. The rim structure of hematite was observed in the sample exposed in an electric furnace, whereas a rim structure consisting of hematite and pyrrhotite were found in the microwave treated sample. Numerous interconnected cracks were only formed in the microwave treated sample due to the arcing effect, and these cracks were not found in the electric furnace treated sample. Under XRD analysis, pyrite and hematite were observed in the electric furnace treated sample, whereas pyrite, hematite and pyrrhotite were found in the microwave treated sample. The results of the pyrite sample leaching experiments showed that the Fe leaching was maximized with the particle size of -325 mesh, sulfuric acid of 2.0 M, ammonium sulfate of 1.0 M, and hydrogen peroxide of 1.0 M. The electric furnace and microwave treated samples were tested under the maximum leaching conditions, the Fe leaching rate was much greater in the microwave treated sample than in the electric furnace treated sample and the maximum Fe leaching time was also faster in the microwave treated sample than in the electric furnace treated sample. Accordingly, it is expected that the microwave heating can enhance (or improve) Fe leaching in industrial minerals as well as pyrite decomposition in gold ores.

Carbonation Resistance Property of Mortar using Electrolysis Aqueous (전기분해수를 배합수로 활용한 모르타르의 탄산화 저항 특성)

  • Jeong, Su-Mi;Park, Sun-Gyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • 제10권3호
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    • pp.204-210
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    • 2022
  • Cement is pointed out as the main cause of carbon dioxide emission in the construction industry. Many researchs are underway to use blast furnace slag, an industrial by-product, as a substitute for cement to reduce carbon dioxide emitted during the manufacturing the cement. When blast furnace slag is used as a substitute for cement, it has advantages such as long-term strength and chemical resistance improvement. However, blast furnace slag has a problem that makes initial strength low. This is due to the impermeable film on the surface created during the production of blast furnace slag. The created film is known to be destroyed in an alkaline environment, and based on this, previous studies have suggested a solution using various alkali activators. But, alkali activator is dangerous product since it is a strong alkaline material. And it has the disadvantage in price competitiveness. In this study, an experiment was conducted to improve the initial hydration reactivity of the blast furnace slag to secure the initial strength of the mortar substituted with the blast furnace slag and to check whether the carbonation resistance was increased. As a result of the experiment, it was confirmed that the mortar using alkaline water showed higher strength than the mortar using tap water, and there were more hydration products generated inside. In addition, it was confirmed that the mortar using alkaline water as a compounding water had high carbonation resistance.