• Title/Summary/Keyword: Industrial process diagnosis

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Web-based Real Time Failure Diagnosis System Development for Induction Motor Bearing (유도전동기 베어링의 원거리 실시간 결함진단시스템 개발)

  • Kwon, Oh-Heon;Lee, Seung-Hyun
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.1-8
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    • 2005
  • The industrial induction motor is widely used in the rotating electrical machine for the transmission of power. It is very reliable equipment, but it could lead to the loss of production and lift when failure occurs. Therefore, the failure data is acquired and analyzed by attaching an exclusive instrument to existing induction motor. However, these instruments could lead to side effects, increasing the production costs, because they are very expensive. The purpose of this study is the development of an induction motor bearing failure diagnosis system constructed using LabVIEW which can be supplied the kernelled function, process monitoring and current signature analysis. In addition, the availability and reasonability of the constructed system was examined for an induction motor with failure defects in outer raceway and ball bearing. From the results, it shows that failure diagnosis system constructed is useful for real-time monitoring with detection of bearing defects over the web.

Discordance in Diagnosis of Osteoporosis by Skeletal Site in Korean Women: KNHANES 2008-2010 (한국 여성의 골다공증 검진부위에 따른 진단결과 불일치: 국민건강영양조사 2008-2010)

  • Lee, Jongseok;Lee, Sungwha
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.3
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    • pp.1590-1598
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    • 2014
  • Based on an analysis on the difference on the measurement sites and their relations to osteoporosis diagnosis and prevalence, this study attempts to investigate the patterns of prevalence in skeletal sites in the aging process. The samples were driven by the National Health and Nutrition Examination Survey (2008-2010) on Korean females (n = 4,449) aged from 50 to 89 years. The result shows that the differences on affected sites in the aging process were detected as follow: the osteoporosis prevalence in lumbar spine was relatively high in 50s, 60s and 70s; however, the prevalence in the proximal femur (total hip and femoral neck) was higher in 80s. In terms of the diagnosis identified in a single site, the prevalence in lumbar spine seemed to decrease as age increases; but, the rate went up in the figure of femoral neck. Overall, the osteoporosis prevalence for the diagnosis detected in multiple sites was increased as age goes up. In general, the increase in lumbar osteoporosis prevalence starts earlier than that of femoral neck. The findings of this study also suggests that if the proximal femur site is only used for diagnosing women age in 50s, 60s and 70s, the significant portion of osteoporosis patients could be misdiagnosed as normal.

Development of Measurement System for Industrial Transportable Gamma Ray CT (이동 형 산업용 단층측정 장치를 위한 감마선 검출시스템 개발)

  • Kim, Jong-Bum;Jung, Sung-Hee;Moon, Jin-Ho
    • Journal of Radiation Industry
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    • v.6 no.3
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    • pp.231-237
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    • 2012
  • This paper introduces a gamma-ray measurement system for a transportable tomography which is applicable for an industrial process diagnosis. The gamma-ray measurement system consists of pulse mode operating 72 channel CsI detectors, main AMP-pulse shaper, single channel analyzer, counter and control PC. The CsI crystal is coupled with a PIN diode which is connected to an amplifier and pulse shaper. For a compact design, the amplifier and pulse shaping circuit are included in a single package. 36 sets of CsI detectors are connected to a multi-channel counter through single channel analyzers. A computer controls and collects data from two multi-channel counters. This configuration results in 72 channel counting system in total. The CT rotator and radiation measurement system are controlled by a PC with LabVIEW program. Tomographic data were measured for a phantom by the measurement system and transportable gamma-ray CT. From the experimental data image reconstructions were performed by ML-EM algorithm. The result showed that the CsI detector system can be a suitable component for transportable gamma-ray CT system.

A Study on Realization method of Fuzzy Control Algorithm for DCS (DCS에 퍼지제어 알고리즘 구현방법에 관한 연구)

  • Hur, Yone-Gi;Bien, Zeung-Nam
    • Proceedings of the KIEE Conference
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    • 1995.07b
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    • pp.995-998
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    • 1995
  • As the modern industrial processes become more complex, it is getting more difficult to model and control the processes. Naturally, an advanced type of DCS(Distributed Control System) with higher level functions is being sought Advanced DCS is a DCS with advanced functions such as fault diagnosis, GPC(Generalized Predictive Control), NN(Neural Network), and Fuzzy Control. In this thesis, we have studied a fuzzy control algorithm for realizing an advanced DCS. Its algorithm is implemented in a form of function code which is a process control language, being used by the industrial engineers. To verify the realized function code of the fuzzy control, the function code is applied to a continuous casting process of the Pohang Iron & Steel Works in Kwangyang. The rules of the fuzzy control were collected via interviews of the field operators and their operation documents. Finally, usability of the function code of the fuzzy control is shown via simulation for the continuous casting process model.

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A Framework of an Expert System's Knowledge for the Diagnosis in Art Psychotherapy (그림에 의한 심리진단 전문가 시스템의 지식 체제)

  • Kim, Seong-In;Yoo, Seok;Myung, Ro-Hae;Kim, Sheung-Kown
    • Journal of Intelligence and Information Systems
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    • v.11 no.1
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    • pp.65-93
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    • 2005
  • Expert system implementation of human expert's diagnosis in art psychotherapy requires extensive knowledge on: (1) characteristics in a drawing; (2) psychological symptoms in a client; (3) relationships between the characteristics and the symptoms; (4) decision process; (5) knowledge elicitation and aquisition methods. Experts from many different fields provide such knowledge, ranging from art therapists who is on the spot, psychiatrists, psychologists, artists to knowledge engineers who know how to implement the decision system to a computer. The problems that make the implementation difficult are the expert's complex decision process and the ambiguity, the inconsistency and even the contradiction in the huge volume of the knowledge. Modeling the expert's decision process, we develope a framework of the system and then analyze and classify the knowledge. With the proposed classification, we present a suitable method of knowledge elicitation and aquisition. Then, we describe the subsets of knowledge in a unified structure using the ontology concept and Protege 2000 as a tool. Finally, we apply the system to a real case to show its usability and suitability.

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Abnormal Detection in 3D-NAND Dielectrics Deposition Equipment Using Photo Diagnostic Sensor

  • Kang, Dae Won;Baek, Jae Keun;Hong, Sang Jeen
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.2
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    • pp.74-84
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    • 2022
  • As the semiconductor industry develops, the difficulty of newly required process technology becomes difficult, and the importance of production yield and product reliability increases. As an effort to minimize yield loss in the manufacturing process, interests in the process defect process for facility diagnosis and defect identification are continuously increasing. This research observed the plasma condition changes in the multi oxide/nitride layer deposition (MOLD) process, which is one of the 3D-NAND manufacturing processes through optical emission spectroscopy (OES) and monitored the result of whether the change in plasma characteristics generated in repeated deposition of oxide film and nitride film could directly affect the film. Based on these results, it was confirmed that if a change over a certain period occurs, a change in the plasma characteristics was detected. The change may affect the quality of oxide film, such as the film thickness as well as the interfacial surface roughness when the oxide and nitride thin film deposited by plasma enhenced chemical vapor deposition (PECVD) method.

A Study on the Detection and Diagnosis of the Abnormal Machining Process Using Current Signal (전류신호를 이용한 이상가공상태 검출ㆍ진단에 관한 연구)

  • 서한원;유기현;정진용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.212-216
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    • 1996
  • Recently, with the development of NC and CNC machine tools and the high labor wage, the cutting process requires the high speed and automatic system which uses industrial robots and the flexible manufacturing system(FMS) that combines several machine tools. In this system, the whole system can be influenced by just one of the machin tools. So it needs to detect a problem and to solve it immediately In in-process state. The monitoring system through measuring the motor current with current sensor has been attracting the attention of lots of researchers view of its low cost and flexibility. By using the pattern discriminant with the detected three-phase-current signal, that is, $I_{RMS}$, a system which can monitor and analyze abnormal machining process condition of the workpiece during the machining will be able to be developed in this research.h.

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A Study on the Diagnostic Knowledge Representation Using Boundary Factors (경계인파를 이용한 고장진단 지식의 표현법에 관한 연구)

  • 정현석;이병근
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.323-331
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    • 1995
  • The role of equipment maintenance in manufacturing becomes important. As a method of overcoming this problems, diagnostic expert system has been introduced. If such a system is, however, based on the troubleshooter's knowledge, many difficult cases are occured in the real process of diagnosis using that kind of system. This paper suggests to use the designer's knowledge for diagnosing the malfunctions of production equipments. To do that, a method of knowledge represen-tation is also proposed, which is based on the concept of boundary factors. In addition, the disorder propagation in considered. As a results, one can simplify the process of reasoning and inspection.

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Diagnosis of Lead Time Demand Based on the Characteristics of Negative Binomial Distribution (음이항분포의 특성을 이용한 조달기간 수요 분석)

  • Ahn Sun-Eung;Kim Woo-Hyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.2
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    • pp.146-151
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    • 2005
  • Some distributions have been used for diagnosing the lead time demand distribution in inventory system. In this paper, we describe the negative binomial distribution as a suitable demand distribution for a specific retail inventory management application. We here assume that customer order sizes are described by the Poisson distribution with the random parameter following a gamma distribution. This implies in turn that the negative binomial distribution is obtained by mixing the mean of the Poisson distribution with a gamma distribution. The purpose of this paper is to give an interpretation of the negative binomial demand process by considering the sources of variability in the unknown Poisson parameter. Such variability comes from the unknown demand rate and the unknown lead time interval.

Diagnosis of Lead Time Demand Based on the Characteristics of Negative Binomial Distribution (음이항분포의 특성을 이용한 조달기간 수요 분석)

  • Ahn, Sun-Eung;Kim, Woo-Hyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.4
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    • pp.79-84
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    • 2005
  • Some distributions have been used for diagnosing the lead time demand distribution in inventory system. In this paper, we describe the negative binomial distribution as a suitable demand distribution for a specific retail inventory management application. We here assume that customer order sizes are described by the Poisson distribution with the random parameter following a gamma distribution. This implies in turn that the negative binomial distribution is obtained by mixing the mean of the Poisson distribution with a gamma distribution. The purpose of this paper is to give an interpretation of the negative binomial demand process by considering the sources of variability in the unknown Poisson parameter. Such variability comes from the unknown demand rate and the unknown lead time interval.