• Title/Summary/Keyword: Industrial control system

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Development of continuous Process Control System Using Vector Inverter (벡터 인버터를 이용한 연속공정 제어 시스템 개발)

  • Byun, S.H.;Hong, C.O.;Kim, Y.M.;Kim, J.H.;Kwon, B.H.
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.48-50
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    • 2005
  • This paper presents the design and development of web control algorithm of continuous process control system using vector inverter. The Diameter of web is calculated, tension is controlled by PID control and the speed reference of motor is calculated at current diameter. The performance of web control in this paper is verified by experiment.

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Velocity profile generation methods for industrial robots and CNC machine tools

  • Kim, Dong-Il;Song, Jin-Il;Kim, Sungkwun
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.306-311
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    • 1992
  • We propose software algorithms which provide the characteristics of acceleration/deceleration essential to high dynamic performance at the transient state where industrial robots or CNC machine tools start and stop. The path error, which is one of the most significant factors in performance evaluation of industrial robots and CNC machine tools, is analyzed for linear, exponential, and parabolic acceleration/deceleration algorithms in case of circular interpolation. The analysis shows that the path error depends on the acceleration/deceleration routine and the servo control system. In experiments, the entire control algorithm including the proposed acceleration/deceleration algorithms is executed on the motion control system with a floating point digital signal processor(DSP) TMS320C30 as a CPU. The experimental results demonstrate that the proposed algorithms are very effective in controlling axes of motion of industrial robots or CNC machine tools with the desired characteristics.

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Development of Cyber-Physical Production System based Manufacturing Control System for Aircraft Parts Plant (가상물리제조 기반 항공기 부품공장 생산통제시스템 개발)

  • Kim, Deok Hyun;Lee, In Su;Cha, Chun Nam
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.1
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    • pp.143-150
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    • 2020
  • To enhance the effectiveness of the FMS (flexible manufacturing system), it is necessary for the manufacturing control system to be upgraded by integrating the cyber and the physical manufacturing systems. Using the CPPS (Cyber-Physical Production System) concept, this study proposes a 4-stage vertical integration and control framework for an aircraft parts manufacturing plant. In the proposed framework, the process controller prepares the operations schedule for processing work orders generated from the APS (advanced planning & scheduling) system. The scheduled operations and the related control commands are assigned to equipments by the dispatcher of the line controller. The line monitor is responsible for monitoring the overall status of the FMS including work orders and equipments. Finally the process monitor uses the simulation model to check the performance of the production plan using real time plant status data. The W-FMCS (Wing rib-Flexible Manufacturing Control & Simulation) are developed to implement the proposed 4-stage CPPS based FMS control architecture. The effectiveness of the proposed control architecture is examined by the real plant's operational data such as utilization and throughput. The performance improvement examined shows the usefulness of the framework in managing the smart factory's operation by providing a practical approach to integrate cyber and physical production systems.

Control Strategy for Industrial Safety Based on Dynamic Modeling of Safety Budget-Industrial Accidents Relationship (안전예산-산재간 동적모델을 이용한 산업안전제어 전략)

  • Choi, Gi-Heung
    • Journal of the Korean Society of Safety
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    • v.26 no.6
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    • pp.1-6
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    • 2011
  • This study focuses on the control strategy for industrial safety in Korea. Specifically, the effect of safety budget such as the industrial accident prevention fund on the safety performance to prevent and reduce industrial accidents is statistically examined first and modeled as a second order system. The effectiveness of such a dynamic model is also explained with a simple PI control mechanism in a feedback loop. The simulated model, however, suggests that, without improving the efficiency of the safety system, extra safety budget needed to decrease the accident rate to a level in advanced countries is far beyond the social consensus. An efficient way of reducing industrial accidents based on such a dynamic model with more internal damping but with less elastic nature in a feedback loop framework needs to be implemented.

A study on the efficient calculation method of the motion data in the industrial robot (산업용 로보트의 효율적인 작동 데이터 산출방법에 관한 연구)

  • 이순요;권규식;노근래
    • Journal of the Ergonomics Society of Korea
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    • v.9 no.2
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    • pp.21-28
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    • 1990
  • The robot motion control in the industrial robot is generally executed by the teach pendant. But, it requires much teaching time and workload to the operators. This study suggests the use of the robot motion control method by the computed keyboard in the industrial robot instead of the teach pendant. TES/CCS(Teaching Expert System/Cartesian Coordinate System) and TES/WCS(Teaching Expert System/World Coordinate System) that have been proposed to improve the robot motion control are applied for this concept. This study is intended to improve the robot motion control in TES/CCS. Parameter limitation problems in getting the motion data on position and posture of the robot in macro motion control are solved by proposed geometric algorithm. This result demonstrates reduction of the average teaching task time to the teaching position.

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A computer integrated production control system using TCP/IP for small sized chemical companies (중소규모 화학제조업을 위한 TCP/IP기반 통합 생산 관리 시스템 개발)

  • 문기주;강경원
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.381-390
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    • 1999
  • An integrated operation method of production control system for chemical-product job-shops is presented in this paper. A possible application of real-time control system is suggested to handle data from laboratory materials requirements to finished product shipment. A low cost intra-net is constructed to be used as the system network and applications are developed using Visual Basic. CGI programming is done to interface the applications with necessary databases.

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A Study on Establishment and Control of the Quality Control Policy (품질관리 방침의 설정과 관리에 관한 소고)

  • 이상억
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.8 no.11
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    • pp.35-43
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    • 1985
  • In this paper we will concentrate on the Quality Control Policy which should be enforced as a part of the Total Quality Control considers the global concepts, the establishment Procedures, and the evolution and operation of Quality control policy to achieve effectively it. For enforcement of the Qualify control policy shall be focused for considerations : (1) suggestion of the optimum control policy (2) suggestion of a comprehensive plan and promoting method quality control (3) suggestion of matters that need special consideration at the time of decision of a comprehensive management of control policy thereof. (4) A comprehensive Proposal (5) suggestion of a plan for progress of the Quality control system and the supplementary plan In the future, accordingly, establishment d its own policy control level is desirably more reasonable, and the Total Quality Control System that employes the control efficiency of periodical and systematic and rationalization and radical reform of the enterprise management problem as the restrictive conditions must be applied for quality control system.

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Evaluation of Industrial Hygiene Laboratories by on-Site Investigation for Revised Quality Control System (개정된 정도관리제도를 적용한 작업환경측정기관의 실험실 현장 평가)

  • Shin, Jung-Ah;Yi, Gwang-Yong;Park, Seung-Hyun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.23 no.3
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    • pp.243-249
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    • 2013
  • Objectives: This study assessed the status of domestic industrial hygiene laboratories using data from on-site investigation for revision of quality control systems in 2012-2013. Methods: The target laboratories were 60 industrial hygiene laboratories chosen by random selection and nationwide distribution which had participated in on-site investigations for revision of quality control systems from March 2012 to August 2013. The investigation was performed on-site following standard quality control procedures. The score between each group was compared using Mann-Whitney and Kruskal-Wallis tests, and the correlation between analytical career, sex, academic major of analyst and score of analytical performance was expressed as Spearman's rank correlation coefficient. Results: The assessment revealed that the items to be improved, in sequence, were effort at staff training (score 65.5), ability to calculate data (score 73.4), establishment of internal quality control guidelines (score 75.7), laboratory facilities (score 77.1), degree of understanding and skill at gas chromatography (score 77.1). Analysis performance showed a positive correlation with career of analyst (r=0.56, p<0.01). Conclusions: The practice of on-site investigation for quality control systems showed the current status of industrial hygiene laboratories in the first trial. There were many laboratories which needed improvement and development of analytical systems. This assessment can provide information for the systematic operation and improvement of facilities at each laboratory. Further practice of this investigation will lead to a proficiency testing and accreditation system for autonomous quality control as is the practice in many countries, rather than mandatory practice by legal regulation.

Developing of SMS Mobile System for the PAL Control System (가속기 제어시스템의 SMS 모바일 시스템 구현)

  • Yoon, J.C.;Park, B.R.;Oho, M.H.;Kang, H.S.;Choi, J.
    • Proceedings of the KIEE Conference
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    • 2006.07d
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    • pp.1913-1914
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    • 2006
  • Modem Industrial control systems tend to adopt a variety of intelligent wireless device controllers to interface front-end computers with active components of the industrial device. Some of the intelligent control systems come equipped with a wireless SMS(Simple Message Service) interface giving an opportunity to use fault alarm Interlock system. Immediately send warning or alert messages to Mobile devices or remote users. Real time monitoring the SMS systems by Mobile devices. Control systems remotely by mobile devices in emergency situation. In order to provide against system fault, SMS Mobile System will enable system administrator to promptly access, monitor and control the system whenever users want and wherever users are, by utilizing wireless Internet and mobile devices. This paper presents the Mobile SMS system for PAL Control System.

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Computer-Assisted System for Accident Analysis and Mul-function Protection in Industrial Robot (산업용 로보트의 사고분석과 오동작 방지를 위한 Computer-Assisted System)

  • 김병석
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.61-64
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    • 1993
  • Until now, Industrial robotic sa(ety problems are not considered as a indust rial safety problems. In order to reduce industrial robotic safety problem, analyzing problem, risk control, and developing industrial robotic standard s are necessary. In this study, SAFEMIR(Safety Management for Industrial Robotic) is developed for preventing mul-function in industrial robotics. This system is consisted of Da ta Base Management System Module and Expert System Module which Is a part of Articial In telligence. Borland C++ and Foxpro 2.0 are used for implementing this system.

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