• Title/Summary/Keyword: Industrial control system

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An Expert System for Design of Experiment (실험계획 전문가 시스템)

  • Kim, Sung-In;Mun, Soon-Hwan
    • IE interfaces
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    • v.7 no.2
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    • pp.99-105
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    • 1994
  • The Artificial Intelligence Lab of Industrial Engineering Department, Korea University is continuing to develop expert systems for quality control methods such as acceptance control, process control and reliability analysis. As a series of these efforts, The Artificial Intelligence Lab of Industrial Engineering Department, Korea University is continuing to develop expert systems for quality control methods such as acceptance control, process control and reliability analysis. As a series of these efforts, this paper concerns an expert system for design of experiment. The system includes factorial experiments, response surface methodology and Taguchi method. PROLOG is used as a language with dBASE III+ for the data base management system and C for calculations and graphics. This system selecting the appropriate method and analyzing the data obtained can be implemented on an IBM PC 386 or a higher level machine.

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The Speed Control of a DC Servo Motor by the PID Self Tuning Control Method (PID-자기동조 제어방식에 의한 DC 서보 전동기의 속도제어)

  • Cho, Hyun-Seob;Ku, Gi-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1560-1564
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    • 2008
  • Robust control for DC motor is needed according to the highest precision of industrial automation. However, when a motor control system with PID controller has an effect of load disturbance, it is very difficult to guarantee the robustness of control system. In this paper, PID-Self Tuning control method for motor control system as a compensation method solving this problem is presented. If the PID control system is stable in the sense that the error is inside the constraint set, the supervisory control is idle. If the error hits the boundary of the constraint, the supervisory controller begins operation to force the error back to the constraint set. We prove that the PID-Self Tuning control system is globally stable in the sense that the error is guaranteed to be within the tolerance limits specified by the system designer.

Intelligent Motor Control System Based on CIP (CIP 기반의 지능형 전동기 제어 시스템)

  • Kim, On;Choi, Seong-Jin
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.307-312
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    • 2020
  • This paper proposed intelligent motor control system that replaced smart motor devices, such as motor protection relays, smart circuit breakers and variable speed drives, with one integrated module to perform efficient motor control at industrial sites. The proposed intelligent motor control system provides easy monitoring of critical data for each motor or load connected to an intelligent motor control system over a CIP(Common Industrial Protocol)-based network, which enables accurate process control at all times, real-time access to fault information and records to simplify diagnosis and minimize equipment downtime.

New Control System Aspects for Supporting Complex Data and High Performance System

  • Yoo, Dae-Seung;Tan, Vu Van;Yi, Myeong-Jae
    • Journal of Computing Science and Engineering
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    • v.2 no.4
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    • pp.394-411
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    • 2008
  • The data in automation and control systems can be achieved not only from different field devices but also from different OPC (OLE for Process Control) servers. However, current OPC clients can only read and decode the simple data from OPC servers. They will have some problems to acquire structured data and exchange the structured data. In addition to the large network control systems, the OPC clients can read, write, and subscribe to thousands of data points from/to OPC servers. Due to that, the most important factor for building a high performance and scalable industrial control system is the ability to transfer the process data between server and client in the most efficient and fastest way. In order to solve these problems, we propose a means to implement the OPC DA (Data Access) server supporting the OPC complex data, so that the OPC DA clients are able to read and decode any type of data from OPC servers. We also propose a method for caching the process data in large industrial control systems to overcome the limitation of performance of the pure OPC DA system. The performance analysis and discussion indicate that the proposed system has an acceptable performance and is feasible in order for applying to real-time industrial systems today.

Controller Design for Flexible Joint of Industrial Robots: Part 2 - Vibration Suppression Control and Gain-Scheduling (산업용 로봇의 유연관절 제어기 설계: Part 2 - 진동억제 제어 및 게인스케듈링)

  • Park Jong-Hyeon;Lee Sang-Hun
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.4
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    • pp.371-379
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    • 2006
  • Increasing requirements for the high quality of industrial robot performance made the vibration control issue very important because the vibration makes it difficult to achieve quick response of robot motion and may bring mechanical damage to the robot. This paper presents a vibration control solution for industrial robots which have flexible joints. The joint flexibility is modeled as a two-mass system. And we analyze the vibration problem of a classical P-PI controller when it used for the flexible joints of industrial robots. Then a state feedback controller is designed for vibration suppression of the two-mass system. Finally, a gain-scheduling method is designed for maintaining control performance in spite of the time-varying nature of each joint's load side inertia. Simulation and experimental results show effective vibration suppression and uniform properties in overshoot in spite of the variation of load. The result of this study can be applied to the appropriate gain manipulation of many other mechatronic devices which have the two-mass system with varying load side inertia.

Management System for Improving RAM of Equipment in Container Terminals (컨테이너 터미널 장비의 RAM 향상을 위한 관리 시스템)

  • Yun, Won-Young;Kim, Gui-Rae;Ha, Young-Ju;Son, Bum-Shin;Kim, Hey-Jeong
    • IE interfaces
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    • v.19 no.3
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    • pp.245-254
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    • 2006
  • Equipments in container terminal have a lot of parts, and an equipment breakdown affects the productivity of terminal. In this paper, we develop a maintenance management system for improving reliability, availability and maintainability of equipments in container terminals. The developed system consists of five modules : equipment structure module, equipment operation management module, maintenance control module, spare part control module and data analysis module. The system supports reliability engineers to manage and improve RAM of equipments in container terminals. For example, FMEA, failure state analysis and life distribution parameters estimation are easily or automatically done by the system. This system also provides optimal preventive maintenance intervals by simulation and optimal yearly PM schedules for equipments in container terminal are recommended.

Dimming control system of stage lighting by using LED (LED에 의한 무대조명의 조도제어 시스템)

  • Park, Chong-Yeun;Lee, Kyu-Min
    • Journal of Industrial Technology
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    • v.30 no.B
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    • pp.109-112
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    • 2010
  • Unlike the general lighting systems, stage lighting system requires accurate dimming control and reduction of flicker phenomenon. In this paper, we studied PWM dimming control and linear voltage level control methods. PWM Dimming is easy control and flicker phenomenon of linear voltage level dimming does not happen by experiment result. We concluded that stage lighting dimming system required to combine two techniques of the PWM and linear voltage level dimming control method.

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A Study on DVR Control for Unbalanced Voltage Compensation

  • Jung Hong-Ju;Suh In-Young;Kim Byung-Seob;Kim Rae-Young;Choi See-Young
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.803-807
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    • 2001
  • This paper presents a new control scheme for a DVR (Dynamic Voltage Restorer) system consisting of series voltage source PWM converters. To control the negative sequence components of the source, it is necessary to detect the negative sequence components. Generally, a filtering process is used which has some undesirable effects. This paper suggests a new method for separating positive and negative sequences components. This control system is designed using differential controllers and digital filters. The positive and negative sequences are extracted and controlled individually. The performance of the presented controller and scheme are confirmed through simulation and actual experiment with a 2.5kVA prototype DVR system.

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Efficient Method of fixing the Setting(4M standardization) in Melting furnace Operation (용해로 운전에서 Setting고정(4M 표준화)의 효율적 방안)

  • Jang, Do-Soo;Lee, Sae-Jae;Suh, Jung-Yul;Kim, I-Nam;Chung, Chong-Won;Cho, Jin-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.1
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    • pp.96-104
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    • 2007
  • Glass melting process is influenced by both control and observation factors, where control factors include quantity and mixing ratio of raw material, the amount of fuel and air in-take. Further observation factors include temperature and pressure at each step of process inside glass melting furnace. Ambient Control is an effective means to eliminate complications from excessive variation among raw materials, or external disturbance from wide fluctuation of environment around equipments. Ambient Control uses both control and observation factors mentioned above. This study suggests an effective Proactive Control System that can enable genuine 4M standardization in glass melting furnace by applying Ambient Control.

A Study of Computerized Industrial Hygiene Control System (작업환경관리 전산화에 관한 연구)

  • Lee, Song Kwon;Lee, Young Sei;Kim, Young Su;Kim, Yong Lae
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.4 no.1
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    • pp.117-126
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    • 1994
  • Some of the important and vital roles performed by the Health Care Center of Pohang Iron & Steel Co., Ltd.(POSCO) are the periodic monitoring of the work sites as well as regular medical check-ups for each workers to ensure both pleasant and safe working conditions and to protect employees' health. Pohang Steel Works, which has 42 plants, 26 facilities and 12,000 employees, has an annual crude steel production capacity of 9,670,000 using 24,500,000 ton of raw materials. We have measured lots of areal and personal working environment according to Occupational Safety and Health Law semiannually. All data collected on industrial hygiene is stored and managed by personal computer. The developed of a computerized industrial hygiene control system linked to the company's main computer system will provide efficient evaluation of the working environment as well as critical informations on employees' health. Development of this system had begun in May, 1992 and was completed in March, 1994. The computerized industrial hygiene control system can; 1. store industrial hygiene data, providing key pertinent to the diagnosis of occupational related illnesses, and if necessary, the basis for improving the working environment, 2. decide type and time of medical examination of each work for exposure to specific agents, and supply proper protection periodically, 3. prevent occupational related illnesses through evaluation of environmental and biological monitoring, and performance of epidemiological surveillance, 4. facilitate proper job placement through linking of industrial hygiene control and personnel information systems, 5. monitor job processes. levels of chemical agents used, and new agents introduced, 6. and increase productivity by saving time resulting from the implementation of the computerized sysyte,

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