• 제목/요약/키워드: Industrial by-product shrinkage

검색결과 13건 처리시간 0.024초

Experimental Study on the Shrinkage Properties and Cracking Potential of High Strength Concrete Containing Industrial By-Products for Nuclear Power Plant Concrete

  • Kim, Baek-Joong;Yi, Chongku
    • Nuclear Engineering and Technology
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    • 제49권1호
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    • pp.224-233
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    • 2017
  • In Korea, attempts have been made to develop high strength concrete for the safety and design life improvement of nuclear power plants. In this study, the cracking potentials of nuclear power plant-high strength concretes (NPP-HSCs) containing industrial by-products with W/B 0.34 and W/B 0.28, which are being reviewed for their application in the construction of containment structures, were evaluated through autogenous shrinkage, unrestrained drying shrinkage, and restrained drying shrinkage experiments. The cracking potentials of the NPP-HSCs with W/B 0.34 and W/B 0.28 were in the order of 0.34FA25 > 0.34FA25BFS25 > 0.34BFS50 > 0.34BFS65SF5 and 0.28FA25SF5 >> 0.28BFS65SF5 > 0.28BFS45SF5 > 0.28 FA20BFS25SF5, respectively. The cracking potentials of the seven mix proportions excluding 0.28FA25SF5 were lower than that of the existing nuclear power plant concrete; thus, the durability of a nuclear power plant against shrinkage cracking could be improved by applying the seven mix proportions with low cracking potentials.

A356 합금 시편의 수축공 결함형상에 대한 피로해석용 형상 모델링 방법 (On Shrinkage Cavities Shape Modeling for Fatigue Simulation of A356 Alloy Specimen)

  • 곽시영;조인성
    • 한국주조공학회지
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    • 제39권1호
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    • pp.1-6
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    • 2019
  • During the casting process, it is possible to minimize shrinkage and blowholes by modifying the casting design. However, it is impossible to eliminate these factors completely. Therefore, mechanical design engineers apply a sufficient safety factor owing to the possibility of insufficient performances of the cast products. In this paper, prediction method of the fatigue life of cast products containing shrinkage is conducted by using CT (computed tomography) and the SSM (shape simplification method), and additional fatigue analyses are carried out. The analysis results are then compared to results from actual experiments on samples with shrinkage defects. It is found to be that the considering actual shrinkage in cast products by means of stress and fatigue analyses is more accurate and effective. It is also considered that the proposed hot spot method provides us a good tool to predict the fatigue lifes of cast product.

산업부산물을 활용한 비구조용 콘크리트의 건조수축 특성에 관한 실험적 연구 (An Experimental Study on the Non-Structural Lean Concrete's Dry Shrinkage with industrial by-product)

  • 황무연;양완희;박동철;김우재
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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    • pp.216-217
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    • 2017
  • Slag cement or ternary blended cement is mainly used for non-structural lean concrete for the purpose of foundation work or protection of the waterproof layer on the roof of buildings. However, such non-structural lean concrete has a lot of drying shrinkage cracks, which makes it difficult to maintain the quality of the structure. Therefore, in this study, the compressive strength and the drying shrinkage of ternary blended cement(blended of portland cement, blast furnace slag, fly ash from combined heat and power Plant) for non-structural lean concrete were examined. As a result, it was confirmed that this non-structural lean concrete reduced drying shrinkage compared to the conventional ternary blended cement using fly ash from power plant.

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페로니켈 슬래그 미분말 혼입 모르타르의 압축강도 및 건조수축 특성 평가 (Evaluation of Compressive Strength and Drying Shrinkage Properties of Mortar Using Ferronickel Slag Powder)

  • 김영욱;김도빈;이동주;김혜정;정수빈;최세진
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.93-94
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    • 2018
  • This study investigated the compressive strength and drying shrinkage properties of mortar using ferronickel slag powder by the kinds of industrial by-product to estimate the applicability of ferronickel slag powder for cement replacement materials.

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광원 경화형 소재의 수축률평가를 통한 광경화 거동 평가 (Curing behavior of Photo-Curable Materials by Photo-Shrinkage Test)

  • 박지원;배경열;김판석;임동혁;김현중;조진구;김백진;이상협
    • 접착 및 계면
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    • 제11권2호
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    • pp.57-62
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    • 2010
  • 광원경화형 소재는 UV, 가시광선 등에 의해 반응하여 분자간의 가교가 일어나고 이러한 가교반응에 의해 물성이 제어되는 소재를 의미한다. 광원경화거동과정에서 수축현상이 발생하게 되는데 이때 발생하는 수축현상으로 인해 재료의 구조가 변하고 내부의 응력이 발생하는 현상 등의 문제가 발생한다. 열경화에 의한 수축현상을 분석하는 연구는 많이 진행되어 왔으나 광원경화에 대한 수축현상을 연구하는 분야는 현재 경화 수준이나 경화속도 등을 분석하는데 그치고 있다. 본 연구에서는 수축률 측정기를 통해 광원경화에 대한 수축현상을 실시간으로 살펴보고 재료의 차이에 따른 경화거동과 수축현상의 차이를 살펴보고자 한다. 관능기의 숫자가 변화함에 따라 수축률과 수축 속도의 변화가 생겼으며 분자량의 사슬길이에 따라 수축정도의 차이가 발생했다. 이러한 결과가 이론적인 결과 값인 양의 상관관계와는 반대로 음의 상관관계를 가짐을 분석하였다. 이는 수축률이 단순히 분자량과 관능기 숫자에 따라 결정되는 것이 아니라 분자구조에 따른 혼합물 내에서의 유동성 등에도 영향을 받음을 확인 할 수 있는 결과이다.

SO3를 다량 함유한 폐석고보드 미분말을 첨가한 3성분계 무기결합재의 길이변화 특성 (The Length Change Characteristic of the Ternary System Inorganic Composites adding the Waste Gypsum Board Micro Powder containing SO3 the great quantity)

  • 김윤미;박종필;이상수;송하영
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2012년도 추계 학술논문 발표대회
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    • pp.65-66
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    • 2012
  • The cement used in the construction industry of the manufacturing process, large amounts of the greenhouse gas, CO2 and is currently being studied for cement substitutes that reduce greenhouse gas issue. Therefore, the this study as a replacement for cement industrial by-product of blast furnace slag, red mud, silica fume and alkali-activator, using only inorganic composites without high-temperature calcination process were manufactured. The waste gypsum board micro powder added to compensate for the shrinkage cracks, the compressive strength and flow, and length change characteristics were investigated. Consequently, The setting time was shortened as GB added And liquidity was reduced. GB 2%, 7 days curing the added strength of specimens was the highest. Came out, and change the length of the Plain least.

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CAE를 이용한 자동차용 부품(Gear Box)의 주조방안 설계에 대한 사례연구 (Case Study for Casting Design of Automobile Part(Gear Box) Using CAE)

  • 권홍규;장무경
    • 산업경영시스템학회지
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    • 제35권4호
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    • pp.179-185
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    • 2012
  • When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize casting design of an automobile part (Gear Box) Computer Aided Engineering (CAE) was performed by using the simulation software (Z Cast). The simulation results were analyzed and compared with experimental results. During the mold filling, internal porosities caused by air entrap were predicted and reduced remarkably by the modification of the gate system and the configuration of overflow. With the solidification analysis, internal porosities caused by the solidification shrinkage were predicted and reduced by the modification of the gate system. For making a better production die casting tool, cooling systems on several thick areas are proposed in order to reduce internal porosities caused by the solidification shrinkage.

EPP 비드폼의 특성에 관한 연구 (Study on Properties of EPP Bead Foam)

  • 정동원;이응기;박철범
    • 대한기계학회논문집A
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    • 제35권9호
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    • pp.991-997
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    • 2011
  • 본 논문은 EPP 비드폼에 대한 증기실 조형공정의 기본 원리들과 과정들에 대해 다루고 있습니다. 증기실 조형은 EPP 기술을 위한 필수적인 공정입니다. 그러나 증기실 조형의 공정조건에 대해 연구가 거의 이루어져 있지 않습니다. EPP 폼의 특징들은 에너지흡수, 다양한 충격보호, 가벼운 무게, 구조상의 견고성과 내구성 등이다. 본 연구에서는 증기실 조형에서 증기압을 변화시켜 EPP 폼 제작을 위한 최적조건을 찾고자 노력하였으며, 무엇보다 증기조형 제품의 수축을 방지하기 위하여 EPP 폼 조형후 노내 가열을 수행하였다. 다른 노내 가열 온도들에서 시간에 따라 무게가 바뀌는 것을 관찰함으로써 폼수축의 메커니즘을 확인하는 것이 가능하였다. 인장시험과 SEM 해석을 수행하여 이들 실험결과들을 뒷받침할 수 있었고, 다른 증기압들에서 조형된 제품들에 대해 치수안정성을 조사하였다.

산업부산물 탈황석고 혼입 레디믹스트콘크리트 회수수를 이용한 콘크리트의 특성 (Characteristics of Concrete Using Ready-Mixed Concrete Recycled Water Mixed with Industrial By-Product Desulfurization Gypsum)

  • 김영엽;이한승
    • 한국건설순환자원학회논문집
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    • 제8권4호
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    • pp.395-403
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    • 2020
  • CaO원 산업부산물은 CaO, SO3 및 Al2O3 등으로 구성되어 있어 CaO 화합물의 원료로 사용되고 있다. 이러한 CaO원 산업부산물을 레미콘 회수수에 적용할 경우 슬러지수의 pH를 높여주어 콘크리트 분말 원료의 수화 반응을 촉진하여 콘크리트 조직을 치밀하게 하여 성능 향상이 가능할 것이다. 본 연구에서는 레미콘 회수수에 CaO원 산업부산물 중 하나인 탈황석고를 혼입하여 제조된 활성슬러지의 효과를 확인하기 위해 콘크리트의 특성을 분석하였다. 그 결과 콘크리트에 대한 시험 결과 작업성을 확보하면서 강도 및 건조수축에 대한 문제점이 없는 것을 확인할 수 있었으며, 활성슬러지를 이용한 콘크리트 적용에 대한 가능성을 확인할 수 있었다.

Rock wool wastes as a supplementary cementitious material replacement in cement-based composites

  • Lin, Wei-Ting;Cheng, An;Huang, Ran;Wu, Yuan-Chieh;Han, Ta-Yuan
    • Computers and Concrete
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    • 제11권2호
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    • pp.93-104
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    • 2013
  • The use of rock wool waste, an industrial by-product, in cement-based composites has positive effects on the environment because it reduces the problems associated rock wool disposal. The experiments in this study tested cement-based composites using various rock wool waste contents (10, 20, 30 and 40% by weight of cement) as a partial replacement for Portland cement in mortars. The pozzolanic strength activity test, flow test, compressive strength test, dry shrinkage test, absorption test, initial surface absorption test and scanning electron microscope observations were conducted to evaluate the properties of cement-based composites. Test results demonstrate that the pozzolanic strength activity index for rock wool waste specimens is 103% after 91 days. The inclusion of rock wool waste in cement-based composites decreases its dry shrinkage and initial surface absorption, and increases its compressive strength. These improved properties are the result of the dense structure achieved by the filling effect and pozzolanic reactions of the rock wool waste. The addition of 30% and 10% rock wool wastes to cement is the optimal amount based on the results of compressive strength and initial surface absorption for a w/cm of 0.35 and 0.55, respectively. Therefore, it is feasible to utilize rock wool waste as a partial replacement of cement in cement-based composites.