• Title/Summary/Keyword: Industrial by-Products

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An Integrated Maintenance in Injection Molding Processes (사출성형 공정에서의 통합정비방법에 관한 연구)

  • Park, Chulsoon;Moon, Dug Hee;Sung, Hongsuk;Song, Junyeop;Jung, Jongyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.38 no.3
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    • pp.100-107
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    • 2015
  • Recently as the manufacturers want competitiveness in dynamically changing environment, they are trying a lot of efforts to be efficient with their production systems, which may be achieved by diminishing unplanned operation stops. The operation stops and maintenance cost are known to be significantly decreased by adopting proper maintenance strategy. Therefore, the manufacturers were more getting interested in scheduling of exact maintenance scheduling to keep smooth operation and prevent unexpected stops. In this paper, we proposedan integrated maintenance approach in injection molding manufacturing line. It consists of predictive and preventive maintenance approach. The predictive maintenance uses the statistical process control technique with the real-time data and the preventive maintenance is based on the checking period of machine components or equipment. For the predictive maintenance approach, firstly, we identified components or equipment that are required maintenance, and then machine parameters that are related with the identified components or equipment. Second, we performed regression analysis to select the machine parameters that affect the quality of the manufactured products and are significant to the quality of the products. By this analysis, we can exclude the insignificant parameters from monitoring parameters and focus on the significant parameters. Third, we developed the statistical prediction models for the selected machine parameters. Current models include regression, exponential smoothing and so on. We used these models to decide abnormal patternand to schedule maintenance. Finally, for other components or equipment which is not covered by predictive approach, we adoptedpreventive maintenance approach. To show feasibility we developed an integrated maintenance support system in LabView Watchdog Agent and SQL Server environment and validated our proposed methodology with experimental data.

A Study on the Carbon Composite Briquette Iron Manufacturing Using Fe-containing Process Wastes (함철부산물을 활용한 탄재 내장 단괴 제조에 관한 연구)

  • Yu, Jong Yeong;Yang, Dae Young;Shin, Hee Dong;Sohn, Il
    • Resources Recycling
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    • v.24 no.3
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    • pp.34-43
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    • 2015
  • Raw materials in steel industry decide on the productivity, quality and price competitiveness. Utilizing iron-containing by-products as raw materials for steel products can save the cost of cleaning up iron-containing by-products and solve environmental issues. Iron-containing by-products have a small particle size. If they are directly inserted in a steel making process, it cause a problem such as poor heat flow and scattering. To solve these problems and induce the additional reduction, study concern with iron ore-coal mixed briquette technique are conducted by many researchers. In this paper, method of making carbon composite briquette iron(CCBI) using iron-containing by-products was studied. The effect of composition of Fe-containing process wastes, reducing agent, flux and binder on formability of CCBI (carbon composite briquette iron) was measured.

Nonthermal Sterilization of Animal-based Foods by Intense Pulsed Light Treatment

  • Gyeong Mi Lee;Jung-Kue Shin
    • Food Science of Animal Resources
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    • v.44 no.2
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    • pp.309-325
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    • 2024
  • The consumption of meat has been increasing, leading to a dynamic meat and meat processing industry. To maintain the quality and safety of meat products, various technologies have been explored, including intense pulsed light (IPL) technology. Several factors affect the inactivation of microorganisms by IPL treatment, including light intensity (fluence), treatment duration, pulse frequency, and the distance between the lamp and the samples. Meat products have been studied for IPL treatment, resulting in microbial reductions of approximately 0.4-2.4 Log. There are also impacts on color, sensory attributes, and physico-chemical quality, depending on treatment conditions. Processed meat products like sausages and ham have shown microbial reductions of around 0.1-4 Log with IPL treatment. IPL treatment has minimal impact on color and lipid oxidation in these products. Egg products and dairy items can also benefit from IPL treatment, achieving microbial reductions of around 1-7.8 Log. The effect on product quality varies depending on the treatment conditions. IPL technology has shown promise in enhancing the safety and quality of various food products, including meat, processed meat, egg products, and dairy items. However, the research results on animal-based food are not diverse and fragmentary, this study discusses the future research direction and industrial application through a review of these researches.

Enzymatic saccharification of rice straw, a lignocellulosic biomass by the extracellular enzyme from KMU001 (KMU001 조효소에 의한 목질계 바이오매스, 볏짚의 효소당화성에 관한 연구)

  • Kim, Yeong-Suk;Lee, Young-Min;Cha, Chang-Jun;Yoon, Jeoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.225-228
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    • 2008
  • This study shows that lignocellulosic biomass saccharification work has been carried out with rice-straw by the extracellular enzyme from KMU001, and the enzymes produced in 5%(w/v) wood biomass were characterized by protein and various enzyme activity measurements. Several cellulases such as Endoglucanase(EG), $\beta$-D-1,4-Glucosidase(BGL), Cellobiohydrolase(CBH), and $\beta$-D-1,4-Xylanase (BXL) were detected. Saccharification of rice-straw by the enzyme yielded about 233mg/g of glucose after 48hrs.

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Classification system of fruits by color image processing (칼라 영상처리에 의한 과일분류시스템)

  • 최연호;부기동;구본호
    • Journal of Korea Society of Industrial Information Systems
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    • v.5 no.3
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    • pp.65-70
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    • 2000
  • In general, the quality of agricultural products is determined by direct measurement of a weight or a magnitude, and it is determined by indirect or non-destructive method. In this paper, using color image processing, the algorithm to determine its quality and grading is presented. And the algorithm is applied to real-time citrus classifier. In the system, the size and color of orange are measured by not the sight of human but the digital image processing. The citrus classification system has the real-time maximum classification capacity of six quantify per one second. The system can be applied to controller design for the quality classification of agricultural products.

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Tolerance Computation for Process Parameter Considering Loss Cost : In Case of the Larger is better Characteristics (손실 비용을 고려한 공정 파라미터 허용차 산출 : 망대 특성치의 경우)

  • Kim, Yong-Jun;Kim, Geun-Sik;Park, Hyung-Geun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.2
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    • pp.129-136
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    • 2017
  • Among the information technology and automation that have rapidly developed in the manufacturing industries recently, tens of thousands of quality variables are estimated and categorized in database every day. The former existing statistical methods, or variable selection and interpretation by experts, place limits on proper judgment. Accordingly, various data mining methods, including decision tree analysis, have been developed in recent years. Cart and C5.0 are representative algorithms for decision tree analysis, but these algorithms have limits in defining the tolerance of continuous explanatory variables. Also, target variables are restricted by the information that indicates only the quality of the products like the rate of defective products. Therefore it is essential to develop an algorithm that improves upon Cart and C5.0 and allows access to new quality information such as loss cost. In this study, a new algorithm was developed not only to find the major variables which minimize the target variable, loss cost, but also to overcome the limits of Cart and C5.0. The new algorithm is one that defines tolerance of variables systematically by adopting 3 categories of the continuous explanatory variables. The characteristics of larger-the-better was presumed in the environment of programming R to compare the performance among the new algorithm and existing ones, and 10 simulations were performed with 1,000 data sets for each variable. The performance of the new algorithm was verified through a mean test of loss cost. As a result of the verification show, the new algorithm found that the tolerance of continuous explanatory variables lowered loss cost more than existing ones in the larger is better characteristics. In a conclusion, the new algorithm could be used to find the tolerance of continuous explanatory variables to minimize the loss in the process taking into account the loss cost of the products.

Design of RFID-based Integration System for Collection and Recycling Process of EOL Household Electric Appliances in Korea (국내 폐가전제품의 회수 및 재활용을 위한 RFID 기반 통합관리시스템 설계)

  • Kim, Hyun-Soo;Han, Dae-Hee;Jeong, Hae-Jun;Lee, Seong-Hyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.2
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    • pp.120-131
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    • 2009
  • Most world-leading companies are aware that Environment and Health and Safety Issues are critical to the product quality and sustainable growth of their company. Environment-friendly efforts are seen in almost all aspects of business operations in an advanced nation. The Extended Producer Responsibility(EPR) and EU Directive on Waste Electric and Electronic Equipment(WEEE) attempt to tackle the growing quantity of WEEE by making producers responsible for the costs of the collection and recycling of their products at the End-of-Life(EOL). To implement the RFID-based integration system for EOL household electric appliances, such as washing machines and refrigerators, we analyzed the process of collecting, recovering, and recycling the EOL products returned from the distribution points. Furthermore, we proposed a soon-to-be process using the RFID-based integration system in the metropolitan recycling center(MRC). This soon-to-be process model is composed of RFID tags, readers, ALEs, applications and several devices. Through the introduction of the RFID-based integration system, we are expecting to see increasing traceability and real-time management for EOL products from customers, and also improvements in valuable reusable materials(VRM) produced from recycling processes.

Priority Analysis of User Interface Evaluation Criteria for the Elderly Based on User's Lifestyle (라이프스타에 의한 노인 사용자 인터페이스 평가 우선 순위 분석)

  • Shin, Won-Kyoung;Park, Min-Yong
    • Journal of the Ergonomics Society of Korea
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    • v.29 no.3
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    • pp.287-296
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    • 2010
  • The purpose of this research is to analyze priority of the elderly user interface (UI) evaluation criteria based on user's lifestyle. Since the elderly population will occupy over 20% of the all Korean population in the near future, we need to know older users' needs and information because elderly users will be main customers in the super-aged society. This paper investigated the definition of elderly users and characteristics demographically, socio-economically, and physically/cognitively. A total of 238 questionnaires from older users were analyzed based on a segmentation table for the elderly developed by the previous study. According to factor analysis and cluster analysis, 6 types of lifestyle and 4 groups of the elderly users were classified, respectively. The priority of UI evaluation criteria for large electronic home appliances and mobile products was analyzed by analyses of variance (ANOVAs). The results indicated that the priority of (physical, emotional, and cognitive) UI criteria was significantly different among elderly users' lifestyles for both home appliances and mobile products. Consequently, the results of this study may help the company develop some competitive silver products and give higher satisfaction to the elderly users by suggesting different priority of UI evaluation criteria according to the target elderly group. The results may also contribute to revitalize national economy by significantly increasing senior market shares.

Analyses on the Pricing Factors from a Case Study of Light Trucks

  • Ling, Feng;Ojima, Yoshikazu;Suzuki, Tomomichi
    • International Journal of Quality Innovation
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    • v.6 no.1
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    • pp.35-42
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    • 2005
  • The purpose of this paper is to clarify analytically the relation between the characteristics and the pricing of the products of individual manufacturers, so we can offer beneficial information for designing and developing products. Light trucks of 1 ton to 4 ton have been taken up as examples. We carried out analyses based on the information on the evaluations of the functional characteristics by surveying the specifications obtained from light truck catalogues.