• Title/Summary/Keyword: Industrial Waste Heat

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A Study on the Characteristics of Waste Heat from the Industrial Complexes for Residential and Commercial Sectors (가정.상업부문 이용을 위한 산업체 폐열특성 연구)

  • 최영찬;박태준;홍재창;조선영
    • Journal of Energy Engineering
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    • v.8 no.2
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    • pp.242-247
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    • 1999
  • The characteristics of waste heat effluents from 11 industrial complexes of 7 areas were analyzed to investigate the possibility of waste heat recovery of huge amount of waste heat producing from various industrial complexes. This study presents a part of the research work for the industrial waste heat for development of energy integrated network system in broad city area, which will utilize industrial waste heat for residential and commercial areas, where they are located at some distances from the complexes. The amount of waste heat from the investigated complexes was detected as 148,913 TOE/year. However, It was analyzed 83% of the waste heat was analyzed the temperature range from 0$^{\circ}C$ to 200$^{\circ}C$. Also, it was evaluated that 82% of waste heat was exhausted by flue gases. Especially, the characteristics of waste heat for the areas where most heat concentrated, such as Tae-gu industrial complex, Ul-san petrochemitry complex, Yio-chun petrochemistry complex, and Chun-ju industrial complex were investigated more precisely. Total amount of waste heat discharged from these four areas were analyzed 114,402 TOE/year, which was occupied as 77% of the total waste heat for the studied areas, and 87% of the waste heat from the industries was exhausted by flue gaseous phase and temperature range was from 0$^{\circ}C$ to 200$^{\circ}C$ 18.1 million TOE/year waste heat was released from the fossil fuel power plants, however 95% of waste heat was analyzed as cooling water from surface condensers at power plants. The temperature range was measured from 27$^{\circ}C$ to 34$^{\circ}C$, which are unable to utilize due to its low temperature. Otherwise, 5% (894,800 TOE/year) waste heat released from power plants were observed as flue gas, which temperature ranged from 90$^{\circ}C$ to 170$^{\circ}C$.

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A Study on Application of Dyeing Industrial Heat Source Waste Aggregate as Concrete Aggregate (콘크리트용 굵은 골재로서 염색공단 열원 폐재의 적용성에 관한 연구)

  • Youn, Jang-Kil;Kim, Hyo-Youl;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.1 s.15
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    • pp.123-129
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    • 2005
  • This study is as a part of the new disposal and recycling plans of heat-resource waste of Daegu dyeing industrial center we tried to examine applicable possibility of crushed thing(waste aggregate) as aggregates for mortar and concrete. To examine applicable possibility of waste aggregate as a lightweight-aggregate for concrete and mortar, we carried this study by mainly property examination of concrete according to replacement ratio of waste aggregate. We carried slump, unit weight, compressive strength and bending strength test according to replacement ratio of waste aggregate. As the result of that, if we use waste aggregate, lightweight of concrete and mortar will be possible. Specially it shows a strength improvement effect of cement hardening according to using this so it is judged that applicable possibility as aggregate for concrete and mortar is very excellent.

Development of 1MW Organic Rankine Cycle System for Industrial Waste Heat Recovery Put English Title Here (산업배열회수용 1MW급 유기랭킨 사이클 시스템 개발)

  • Cho, H.C.;Park, H.S.;Lee, Y.K.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.776-781
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    • 2001
  • To enhance thermal efficiency of thermal facility through recovery of low and medium temperature waste heat, 1MW organic Rankine cycle system was designed and developed. The exhaust gases of $175^{\circ}C$ at two 100MW power plants in pohang steel works were selected as the representative of low and medium temperature waste heat in industrial process for the heat source of the organic Rankine cycle system. HCFC-123, a kind of harmless refrigerant, was chosen as the working fluid for Rankine cycle. The organic Rankine cycle system with selected exhaust gases and working fluid was designed and constructed. From the operation, it was confirmed that the organic Rankine cycle system is available for low and medium temperature waste heat recovery in industrial process. The optimum operating manuals, such as heat-up of hot water, turbine start-up, and the process of electric power generation, were derived. However, electric power generated was not 1MW as designed but only 670kW. It is due to deficiency of pump capacity for supply of HCFC-123. So it is necessary to increase the pump capacity or to decrease the pressure loss in pipe for more improved HCFC-123 supply.

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Analysis and Verification of High Temperature Heat Pump Dryer using Waste Heat Recovery Type for R245fa Refrigerant (배기가스 배열을 활용한 R245fa 냉매용 고온 히트펌프 건조기의 해석 및 검증)

  • Bae, Kyung-Jin;Cha, Dong-An;Kwon, Oh-Kyung
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.73-78
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    • 2016
  • In this study, the performance characteristics of a high temperature heat pump dryer that is able to raise the air temperature up to $80^{\circ}C$ by using waste heat as heat source were investigated numerically. The main components of the heat pump dryer were modeling as a compressor, condenser, evaporator and expansion device, and R245fa was selected as refrigerant. Experiments were also conducted to validate the numerical data. As a result, when the evaporator air inlet temperature increased from $50^{\circ}C$ to $65^{\circ}C$, the numerical results of the hot air temperature at outlet and heat pump COP were about 8~11% and 5~8% higher than that of experimental ones, respectively.

Performance Characteristics of Type II LiBr-H2O Absorption Heat Pump in Accordance with the Refrigerant Heat Exchanger Configuration (냉매 열교환기 구성방법에 따른 제 2종 흡수식 히트펌프의 성능 특성 변화에 관한 연구)

  • Lee, Chang Hyun;Yoon, Jun Seong;Kim, In Gwan;Kwon, Oh Kyung;Cha, Dong An;Bae, Kyung Jin;Kim, Min Su;Park, Chan Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.7
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    • pp.373-384
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    • 2017
  • The objective of this study was to determine the effect of refrigerant heat exchanger on the performance of type II absorption heat pump performance using numerical analysis. Two heat exchange installation methods were used: solution to refrigerant and waste hot water to refrigerant. These methods were compared to the standard model of hot water flow without using refrigerant heat exchanger. When waste hot waters were bypassed to refrigerant heat exchanger, COP was not affected. However, steam mass generation rates were increased compared to those of the standard model. When solutions were bypassed to the refrigerant heat exchanger, results were different depending on the place where the solution rejoined. COP and steam mass generation rates were lower compared to those when waste heat water was passed to refrigerant heat exchanger. Thus, it is possible to obtain higher steam mass generation rates by using waste water and installing refrigerant heat exchanger.

An Application Study on the Actual Site for Using Waste Heat (폐열을 이용한 열공급 실증 연구)

  • 이덕기;박수억;이승진
    • Journal of Energy Engineering
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    • v.10 no.4
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    • pp.327-334
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    • 2001
  • Heat is wasted by unconcern in industrial complex. This paper presented for using waste heat, which investigated step by step from searching waste heat to starting construction before and directly applied for the using waste heat in the actual site. Especially, using heat is assessed by investigation of heat supply and demand. Design of heat transportation system was made base on analysis of heat balance between demand and supply, which was analyzed by economical efficiency and property. Payback-period on investment was 1,909 years that was comparatively a short period of time in assessment.

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Design of Heating Supply System for Facility House using Industrial Chimney Waste Heat (산업용 굴뚝 폐열을 활용한 시설하우스 난방 공급 시스템 설계)

  • Chang-Jo Lee;Jin-Gwang Koh;Sung-Keun Lee
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.4
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    • pp.661-668
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    • 2023
  • A large amount of fuel is required for heating the agricultural facility house, and many farmhouses are experiencing the burden of heating costs due to the recent increase in fuel prices. This paper proposes a supply system that supports heating of agricultural facility houses located nearby by utilizing industrial chimney waste heat, and analyzes the application and effect of a heating cost reduction model. The system was designed based on the chimney waste heat system, and the facility house heating cost reduction model was applied and effect analysis was performed based on the proposed model. It was confirmed that the high-temperature waste heat from the chimney can be used to supply heating to facility houses in nearby farms. If heating is supplied to large-scale facility houses near industrial complexes, it is expected to contribute to improve productivity and competitiveness of domestic farms.

An Analysis on the Construction of Energy Exchange Network to Recover Waste Heat Energy in Pohang Steel Industrial Complex (포항철강산업단지 내부 폐열 회수를 위한 에너지 교환망 구축 방안 분석)

  • Lee, Gwang-Goo;Jung, In-Gyung;Chun, Hee-Dong
    • Clean Technology
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    • v.17 no.4
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    • pp.406-411
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    • 2011
  • A detailed database of waste heat is built to propose energy exchange networks to recover waste energy in Pohang Steel Industrial Complex. A visualized technique is used to figure out the status of waste heat energy and to suggest potential energy exchange networks. Several energy networks are proposed in terms of temperature level, the amount of available energy, distance, and construction cost. A simple economical assessment is applied to the energy exchange networks which have higher economic potential. Their average payback period is estimated to be 2.8 years. The total amount of energy saving by constructing the proposed energy exchange networks is 4,778 TOE per year. It corresponds to 11,160 ton $CO_2$ reduction with the assumption that the recycled waste energy replaces the use of LNG in energy-demanding companies.

Study on the Heat Recovery Design Methods for the Flue Gas from Combustion and Incineration Processes (연소 또는 소각 과정에서 발생하는 배기가스의 폐열 회수 설계 방법에 관한 연구)

  • Lee, Chan;Jung, Bong-Jin
    • Clean Technology
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    • v.5 no.2
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    • pp.53-61
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    • 1999
  • Presented is the design method of the waste heat recovery facility for the flue gas produced from combustion and incineration processes of large industrial environmental waste treatment and cogeneration plants. The present study assumes the basic design concept of wast heat recovery facility as the combination of waste heat recovery boiler and steam power cycle, and then describes the modeling technique, the design concept and criteria of each component of waste heat recovery facility. In addition, the present study investigates how the thermal performance of waste heat recovery facility varies with boiler operating pressure and waste heat recovery heat exchanger design at the same flue gas condition.

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Development and Reliability Optimization of Economic Analysis Module for Power Generation System from Industrial Waste Heat Recovery (산업폐열 발전시스템 경제성분석 모듈 개발 및 신뢰성 최적화)

  • Ko, Areum;Park, Sungho;Kim, Joon-Young;Cha, Jae-Min
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.50-63
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    • 2018
  • The issue of global warming and environmental pollutant has become an international concern due to the widespread use of fossil fuels, and thus waste heat recovery technologies has become important to improve energy utilization. The global market of power generation system using industrial waste heat is rapidly growing at an average rate of 5% due to its advantage of increasing energy efficiency. In order to design an optimal waste heat recovery system, it is necessary to develop a program that offers economic evaluation of each power generating technology according to the heat source conditions. In this paper, the economic analysis module to calculate LCOE is developed and verified the reliability against NETL economic analysis results. As a result of the verification, the error rate is about 6 ~ 7%, which satisfy the accuracy for business feasibility evaluation. In order to enhance the reliability, the module was improved by applying the levelization method used by NETL. As a result of the verification of reliability, the error rate is less than 1% and the accuracy is improved.